SOURCE: Sears Craftsman 3-Gallon, 1.5 HP Air Compressor Hums
YES IT MAY BE THE CAPACITOR . IT COULD ALSO BE THE WIREING IN THE MTR, THE PUNP ITSELF.
SOURCE: craftsman compressor motor/capacitor problem?
I had the same tripped breaker problem with a similar Sears model 919.195060 (25 gal) and luckily I had access to another, almost identical sears compressor to swap parts to diagnosis it. It turned out to be the run capacitor, but from what I was finding in my on-line research, it could have been a bad winding on the motor or the start capacitor just as easily. If your resistor is outside of the capacitor, just cut the wire right at the capacitor and add flag termnals Mine had 3 wires coming out of the capacitor (not the normal terminal cap style), and two of them were basically just tied together (same color). I didn't have an external resistor. I bought a GE 97F9614 run capacitor (40 mf, 370vac) and other than having to cut out a bit of the plastic on the mounting bracket and buying "flag" style 1/4" terinals from radioshack, it fit and worked perfectly. It seems if GE is the only one that has the right dimensions (1.75dia x 3.88 long, not including the terminals. That capacitor cost $27.50 with tax at a local electric motor shop. Sears doesn't even have any info on the motor parts, like capacitor - they want to sell you a new motor for almost as much as a new whole compressor. I ended up looking at parts forr the motor on a Devilbliss (that's what the 919 means on the model number, that it's made by Devilbliss), but it was not an easy way to go and really didn't help that much). The easier/normal way of matching capacitors is to measure the case dimensions carefully and match up the voltage and uf (or mf) specs,
SOURCE: craftsman compressor motor/capactitor problem?
It sounds like either the check valve or the switch that lets the air pressure off of the pressure switch is broke. After the compressor pumps to shut off pressure, when it shuts off, it should let a short burst of air from the switch. If it does this, that parts good. Give it a little time, then manually push that plunger on the switch.( you're trying to see if the check valve, which is a one way valve, is leaking air back into the cylinder) If air is release from that plunger, the check valve is leaking and will not let the compressor start, because air has leaked back into the cylinder.
SOURCE: Oil capacity for craftsman air compressor circa 1978 model #106..
I have a 2hp craftsman air compessor with a two cylinder pump, Here is the info from my manual as far as oil capacitity:
Remove oil fill plug and slowly add
a compressor oil until it is even with the
top of the oil fill hole. NOTE: Do not
allow oil to be lower than 3/8"
from the top at any time. When filling
the crankcase, the oil flows very slowly
into the pump. If the oil is added too
quickly, it will overflow and appear to
be full. NOTE: Crankcase oil capacity is
approximately 16 fluid ounces.
I buy my compessor oil from Lowes in the tool department. It comes in 16oz and sells for about $3. I wouldnt worry about how many ounces it holds but rather that the oil level is to top of filler hole. Lowes also sells a synthetic oil for about $7 and is recommended for severe conditions (hot / cold / used all day). Good Luck!
SOURCE: Wiring diagram to convert Craftsman 5HP Air compressor
look on the motor cover or on the wiring cvr on mtr or on the inside of the wire termination cvr
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