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Posted on Jul 23, 2009
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2005 ele start 25hp merc, starts with rope not with ele start,it trys

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  • Expert 207 Answers
  • Posted on Jul 27, 2009
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If it trys to turn over and is not strong enough then u need to check your battery to see if it has a dead cell if battery is ok then you need a new starter the spindle in the starter is going bad if it doesnt turn over at all or makes a clicking sound then u need a starter solenoid it is located on the side of the motor the best way to find it is to follow your main power leads from battery and then power lead to the starter the device that the leads bolt to is the solenoid it will have 2 studs up top and 2 acc leads on bottom let me know follow steps in order

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25 hp merc. have replaced push button switch and solenoid.have power to solenoid and start it by jumping the solenoid. starts fine pulling rope.no response at switch.

With the info provide, sounds like you still have a bad solenoid..

1. Take your battery to a battery shop and have the cold cranking amps checked.
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When fitting any pull start spring, you must first pre wind the spring. Once the spring has been at least 1/2 way wound up or tensioned, wrap the pull rope around the spool. When you assemble it and pull the cord, the spring should wind up further to its fully wound position and now retract as normal. If you don't prewind the spring, there will be little or no tension to rewind the rope.
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This is probably a Merc 400 and you can remove the upper cowling and rope start it if you do not have the rope starter already attached. As I recall, all of this class motor were manual start with optional electric start, so thy came equipped with pull starters.

If the motor will not turn over manually then it is likely seized or frozen up and requires professional help. I have worked on numerous Mercs from 5 to over 100 HP and every one would turn over by pull starting if they were mechanically sound.
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