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Mohamed haron Posted on May 25, 2016
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My air compressor is shutdown due to low unload sump pressure and I noticed that while unloading the air which is coming out from the blowdown selnoid valve is very weak and sump press below 20 psi

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Marvin

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  • Psi Master 85,242 Answers
  • Posted on May 25, 2016
Marvin
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Please clarify what your question is. Thanks

5 Related Answers

John Trevino

  • 1420 Answers
  • Posted on Mar 31, 2009

SOURCE: unloader valves

Yes, your compressor will work just fine with a Load Genie continuous run unloader from www.grainger.com. The part number is 4tk14 with a cost of about 45.00. This unloader has a built in check valve so you can remove the present in-tank checkvalve and save it for later use. All that you need to do is install the unloader at the tank and compressed air in to top of valve. (you may have to buy extra fittings to make it work with your tubing size) Adjust valve to open just before the pressure switch cut-off setting. The unloader will bypass the compressed air and will have less stress on the motor. You will not need to use the present unloader at the pressure switch. The only caution is to manually unload the Load Genie upon initial start if there is pressure in the line. Good Luck with your project.

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Anonymous

  • 169 Answers
  • Posted on Mar 07, 2010

SOURCE: The compressor starts and stops after a short

More than likely it is a problem with the inlet control, commonly I have found wear in the throttle linkage can cause this or a faulty sump pressure sensor that is out of calibration.

mrhappyface

Joe Garcia

  • 210 Answers
  • Posted on Jun 15, 2011

SOURCE: I have a Craftsman compressor

you must have wired the new pressure switch incorrectly .when the pressure switch opens it will release the head pressure so your compressor must be running with the pressure switch contacts open should be 4 connections 2 marked motor which is from your compressor and 2 marked line which is your power coming in

Anonymous

  • 2 Answers
  • Posted on Sep 22, 2011

SOURCE: I have a vt631401aj campbell

John: I had a similar problem with a brand new CH-made compressor. The problem was not with the unloader valve, but with the check valve located where the air from the pump enters the tank. The check valve was not seating correctly due to brass filings from manufacture. The defective check valve was allowing air to escape back the wrong way from the tank to the pressure switch and through the unloader valve. This backflow from the tank would start to happen when the pump stopped after reaching high pressure. The back flow would continue until the pump restarted at the low pressure point. This cycling would continue as you described. Once I cleaned the check valve, everything (including the unloader valve) started working correctly. I hope this helps. And remember, don't work on these when they are under pressure and always wear safety glasses.

Anonymous

  • 1212 Answers
  • Posted on Feb 15, 2012

SOURCE: I have central pneumatic 21 gal. air compressor.

If you should mean the switch that is pressure controlled that turn the compressor on and off- that is a fairly universal replacement piece, As is the power switch itself

If you needed that specific part, your best bet is Harbor Freight tools who owns the Central Pneumatic domain.

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WHAT DOES THE FAULT CODE 0019 INTERNAL PRESSURE ON A KAESER CSD 75 COMPRESSOR MEAN.

This message is "Internal Pressure Too Low". Either the internal pressure transducer is off or the idle (unloaded) pressure is too low.

On some machines, there is an idle pressure adjustment on the solenoid on top of the sump tank. Pressure should be 20-25 PSI in Idle (unload) mode
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Ingersoll rand ssr ep60 60hp,how to reset low unload sump

Press the reset button on the controller. If the same alarm keeps coming back when you run the machine, then the machine is probably operating with low unloaded sump pressure and you will need to find out why. It's likely a false reading, a problem with the inlet valve or the wrong rotation.
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How to reset low unload sump

Low unload sump. Would love to help but don't fully understand question. Gas as in air conditioning or refrigeration compressors low pressure (HP/LP) devise can be auto reset or if manual reset, will have a lever or button to push. If it happens often, you will need a refrigeration mechanic.

With an air compressor, make sure there is correct oil and at right level. Unless a big industrial type, there should only be a pressure regulator to control compressor electric motor. Nothing to reset. Good luck
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Check sump pressure? can you tell me what that means

Sump pressure is the back pressure created within the oil sump by pressure leaking past the piston rings. The pressure is usually very low due to the venting of the sump thru the oil sump vent (usually a tube or removable plug used for adding oil). If the vent was replaced with a plug, then pressure will be very high and cause oil leak. Higher sump pressure is also caused by adding too much oil into crank-case. If you are having other problems with compressor, post again. Good luck.
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I have a 5SR EP50SE compressor with an INTELLISYS controller the problem is when the set offline pressure is reached there is no voltage coming out from the controller to trigger the blowdown and the...

The blow down is a normally open valve so there will be no voltage when unloaded. When voltage is applied the blow down valve closes and the load solenoid opens allowing air to the inlet valve which should open. I suspect you have a bad load solenoid. If it leaks by it will keep the inlet valve open to some degree depending on how bad its leaking. If this is an older EP50SE you may have a spring in the bottom of the inlet valve that has broken. then there is not enough pressure to close the inlet valve. These are two common problems with this unit. Also if you look inside the controller panel there should be a wiring diagram. It should show 1SV and 3SV wired together. 1SV is the load solenoid and 3SV is the blow down valve. There is no unload solenoid. There is also a solenoid for line / sump pressure and a modulation solenoid.
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What would cause load unload sump pressure?

Is this a rotary screw unit? Was it low unloaded sump pressure? If so the most probable cause is the minimum pressure check valve located under the aluminum cap on the seperater tank (oil tank). The check valve piston binds in the housing due to rust, dirt,etc. If you are going to attempt the repair your self I would recommend purchasing rebuild kit before disassembly.
If this problem is with a 2475 unit I would look at the pressure switch. If you are saying the unit starts/stops/starts etc and it is equiped with a low oil level switch the oil level is low. fill it to the oil fill plug threads.
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Low sump pressure

compressor shuts down on low sump pressure
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Ingersoll Rand SSR compressor shuts down loaded or unloaded with no alarm, and then shows ready to start . Will not run more than a few minutes either loaded or unloaded. installed meter on incoming power...

When it shuts down, press DISPLAY SELECT button once and use the up down arrows to see the code just before shutdown.

HIGH AIREND TEMP

HIGH AIR PRESSURE

LOW SUMP PRESSURE

PRESSURE OR TEMP SENSOR FAIL

CHECK MOTOR ROTATION

MOTOR OVERLOAD

FAN MOTOR OVERLOAD

STARTER FAULT

I am assuming this has a Intellisys controller.
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