2009 90hp EFI no factory kill switch. I am installing new OEM switch. Which wire do I splice into on the ignition switch.

Remove the seat. THEN disconnect the battery cables, negative cable first. THEN remove the ignition switch face nut. THEN remove the fuel tank. THEN remove the mounting screw and then remove the switch cover and then remove the switch from the switch cover. THEN remove the harness covering and cut the switch wires 3 in.





(76.2 mm) from the switch and remove the switch.

















To install a new switch first slide the replacement conduit onto the harness wires. THEN observing the colour codes, either install butt connectors to the harness wires and complete butt splices to the new ignition switch and seal the butt splice connectors OR solder the wires instead of using butt splice connectors and use heat shrink tubing to insulate them (my choice) THEN position the conduit over the butt splice connectors or soldered, heat shrink covered wires. THEN insert the ignition switch into the hole of the switch cover with the word "TOP" which is stamped on the switch body facing up toward the lettering on the switch position decal and loosely install the face nut and THEN install and tighten the mounting screw to 36-84 in-lbs (4-9 Nm). AND THEN tighten the face nut to secure the switch within the cover AND THEN secure main the main harness to the frame backbone with zip ties. THEN reinstall the fuel tank AND THEN install the battery positive cable AND THEN install the negative cable. Always install the negative cable last as a precaution against an inadvertent and dangerous short circuiting which could result with the positive cable if it is installed/connected AFTER the negative cable. Properly and securely install the seat next.


John



Johnj

1. Remove seat.
Always disconnect the negative cable first. If the positive
cable should contact ground with the negative cable
installed, the resulting sparks may cause a battery explosion
which could result in serious injury.
2. Disconnect battery cables, negative cable first.
3. Unscrew ignition/light lock ring. Push switch back through hole.
4. Cut switch wires approximately 3.0 in. (76 mm) from switch body. The new switch must be spliced into existing wiring harness using splice connectors.
5. After splicing new switch into wire harness, place switch into position. The word "TOP" is marked on the top of the switch body to allow for proper positioning of switch. 6. Install lock ring to secure switch in place.

I would not recommend messing with any electrical in your car if you don't know what your doing.
It would require you to splice open your ignition power cord. connect into a ground with a kill switch. so whenever your kill switch is active no power is running to your ignition. thus no start.

are you refering to an auto start? if you want to install a kill switch all you have to do is go to your stearing collum, of course your going to take the pannles off, find the big red wire thats main ignition to the switch cut and splice a toggle or a axilary key switch in line that will allw you to kill power to the ignition sutting down the rig hope it was helpfull but still need more info on what your asking

should only have two wires goin to it just splice the two together and secure with tywraps to sometheng so the are out of the way. the best way is to use crimped splices is to useright size for the wires,squeese silicon glue into the splices and insert the wires before crimping so that the splices will be moisture proof and wont corrode

1. Remove seat.

1WARNING

To avoid accidental start-up of vehicle and possible personal

injury, disconnect the battery cables before proceeding.

Inadequate safety precautions could result in

death or serious injury.

WARNING

Always disconnect the negative cable first. If the positive cable should contact ground with the negative cable installed, the resulting sparks may cause a battery explosion which could result in death or serious injury.

2. Disconnect battery cables, negative cable first.

3. Unscrew ignition/light lock ring. Push switch back through hole.

4. Cut switch wires approximately 3.0 in. (76 mm) from switch body. The new switch must be spliced into existing wiring harness using splice connectors.

5. After splicing new switch into wire harness, place switch into position. The word "TOP" is marked on the top of the switch body to allow for proper positioning of switch.

6. Install lock ring to secure switch in place.

When you removed the alarm unit you cut the line to the Starter kill switch that was installed. Remove the starter kill switch which is most likely located under the dash spliced into the ignition wiring harness.

It would be the ignition or those ignition wires because of the kill switch being poorly installed, id try tracing wires first and replace anything thats been cut/spliced into. if not change the ignition

The hot wire going to the coil would work but you can't destroy the wire itself as many wires going to coils are resistor wires so splice into that same wire without taking it out of the system.