How do I replace the chuck on my DeWalt DW117 1/2" Drill serial#1129
SOURCE: Dewalt XRP Drill Chuck will not come off
you need a special jig to remove the chuck on this kind of drill
SOURCE: Dewalt Drill DC728. Chuck came out of drill body
If you find that the end of the screw inside the chuck is actually broke then you have a gear problem inside your drill. This is actually a very common problem. Sometimes people push too hard on their drills and the gears inside wear out and break. This prevent the motor from wearing out, but, the gears have to be replaced.
If it is the gears and not the chuck. you broke the minimium of the front gear or gears inside your drill. YOU CANNNOT repair gears. they need to be replaced. you may be able to find some off brand gears to work but, you run the risk that they are not as strong as your original ones, or may not be exactly grooved correctly.
so, if replacing your chuck does not work. find replacement gears. IF you cannot find the gears from the manufacturer see about replacing your drill.
If the chuck is still good, keep it. If you buy the same model, keep your old drill for replacement parts, ie, switch, armature, cord, etc.
hope this helps somewhat.
SOURCE: got a broken drill chuck i cant get off (Dewalt)
first remove the chuck retaining screw LH thread, next shift the tool to the drill only position and the low side. Find a bent handle allen wrench and insert the short piece into the chuck and clamp down, place the chuck with the long portion at about a 30 degree so you can strike it counter clockwise, usually a block of wood or work bench will do and then get a hammer and safety glasses and hit it, it might take a couple times but it will come off
SOURCE: how do you remove a key chuck from a dewalt drill
first shift the drill to the drill only position and the gear selector to the low position, remove the chuck retaining screw LH thread, find a bent handle allen wrench about the chuck capacity and lock in the jaws of the chuck, put the chuck on a block of wood at about a 30 degree angle to hit the long portion counter clockwise and strike it with a hammer, it might take a couple hits but it will come off. I misread the header last time.
SOURCE: How to remove a chuck from a DeWalt hand drill
Open chuck all the way (like for a large drill bit). There should be a set screw at the bottom (where you would put a drill bit). Don't turn too hard - it may be a left handed screw (I don't remember if it is a lefty for sure but try gently each way then with a bit more force each way until it moves).
Good luck.
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