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Anonymous Posted on Jun 13, 2009

Removing lower unit wont seperate

Removing lower unit won't break apart trying to replace impellar 4 water cooling pump 35horse mercury 1989

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Dennis Sharp

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  • Expert 154 Answers
  • Posted on Aug 03, 2009
Dennis Sharp
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Sounds like an impeller and seal kit you will need I think you impeller jammed up and the shaft stripped out the impeller or your motor shaft snapped

I’m happy to help further over the phone at https://www.6ya.com/expert/george_106a9535a98aec8a

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yes this is common for the whirlpool duet... if you remove the front cover lower cover that is you will see 2 maybe three screws at very bottom of unit.. once you remove this you will see a round shaped clean out that has a handle on it... prior to removing this make sure unit is unplugged and you have several towel in hand because there will be a gallon or two of water come out...if you have a shop vac they come in great hand for this project. vac all the water you can out of the tub and then have it ready when you open this clean out.. look inside for any foreign materials (ie: coins,bobby pins, i have even seen women metal bra linings get it this area) check the hose while your in there for anything and reach up into pump area and make sure nothing is in impellar..hopefully you find you culprit here ..sometimes trash will go through the pump and made out of plastic will damage plastic impellar and requires a new drain pump assembly. maybe you have caught it before that..... good luck give me a feed back thanks
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There is no special tricks.Unbolt the gearshift linkage that has access through the side of the leg.Usually a small plate.Unbolt the lower g/box.4 bolts I think.The box should then drop.If not,use a rubber hammer and be patient.Put the lower skeg of the g/box in a vice to make things easier.NOW.When you lift the housing of the w/pump take a note of which way the impellar pump lobes are curled.DON'T put the new impellar in the wrong way.It's probably worth putting in a new seal whilst it's apart.You spin the housing or imp. as you put it together.Use a small bit of grease for the initiall dry start-up.Put some very good grease on the top splines on the driveshaft.It goes straight into the crankshaft.If it corrodes,nothing comes apart.As you put the g/box back on,spin the prop so the splines go back in.There is no special alignment.Gearchange linkage and you go fishing.(take the prop off and regrease the splines on the shaft of it)Hope this helps
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