I had a similar problem with my 430 EXII flash recently and discovered that after using the flash head in a "bounce" orientation, where the zoom automatically sets itself to 50mm, It wouldn't go back to wide angle or telephoto when I folded it back into place. The problem was caused by a small piece of confetti preventing the head from fully resting in the forward position. Check to see if there is any debris caught in there.
SOURCE: Flash 380EX with EOS 40D
You may need to adjust the flash exposure compensation about 1 stop or try 1 stop and if it's still not enough go a stop and a third. What's happening is the flash is being dispersed over a much wider field of view and the fall off is so much greater then at 50mm which the beam is narrower. The 380 EX works well from 35mm through 135mm. After that it still works if you are in close say 20 to 30 feet.
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