Pressure washer stalls out when wand nozzle is released

Have you tried servicing the motor. Fresh air filter, new fuel filter and a fresh spark plug? That will help narrow down what the problem could be.

Maybe press regulator was reset before the unloaded was installed and needs to be set at lowest and then increased as needed.

Basic Issues As an electric-powered washer, a circuit overload may cause your Husky 1600 to shut down or prevent it from starting. In this case, check your home's electrical service panel for a tripped breaker or a blown fuse -- the 1600 requires a dedicated circuit rated at a minimum of 15 amps. To prevent a blown fuse, avoid using other large devices on the same circuit as your washer. If you use an extension cord, it must be rated at 15 amps as well. Before moving on to more complex troubleshooting measures, check the gun safety trigger and release the lock if your 1600's trigger will not move. Water Woes Releasing air from the pump serves as a simple fix for low-pressure water output; remove the wand and allow the washer to run as you depress the gun's trigger until the water output normalizes. If your water output seems to lack detergent, ensure that the clear tube is securely connected to the detergent nozzle. Likewise, check the connected water supply and make sure the faucet is fully open and that there are no kinks in the hose to ensure optimal pressure. Using a shorter garden hose makes for stronger pressure, as well -- Husky recommends a hose with a maximum length of 50 feet for a city water supply. Clearing Clogs If your Husky 1600's pressure seems lacking or its water flow is obstructed, clean the nozzle by removing the wand from the gun, clearing the nozzle hole of obstructions with a stiff wire and flushing the nozzle with clean water. Similarly, clean the washer's inner water screen, located behind the garden hose connector, by removing the screen and flushing it with water. This also corrects low or irregular pressure and may remedy a unit that does not stop releasing water when the trigger is released. Model HD1600 features a chemical solution reservoir with a similar screen; clean this screen in the same fashion if you experience chemical intake issues. More to Consider If your power washer issues go beyond troubleshooting basics, contact Husky's customer service department at 800-381-0999. Husky recommends contacting customer service when your 1600 has problems with its pump, bypass valve, discharge valve or manifold assembly, for instance. Because this series of powerwashers was originally offered around 2001 through 2008, Husky's one-year limited warranty no longer covers the cost of replacement parts or repairs.
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Remove the hose and run the machine. If the machine works and the flow of water is ok. Start checking the hose for a restriction and trigger. Make sure this is correct before you start taking the pump to bits

The wand (lance) is bad. I went crazy with the same problem. Replaced the wand and now it works normal.

Common with that washer...it has a wabble pump. Release the trigger, if by pass does not engage, stalls engine. You can however keep using it, all you have to do is keep trigger pressed, and when you are cranking engine, depress trigger with the free hand. Can be repaired, but the fix probably will cost more than a new pump.

sounds like you have either a sticky unloader valve or a blockage causing back pressure to pump causing excess load to engine,a possibility is to check the nozzle at end of wand incase there is a piece of grit there since engine runs okay with no load,another solution is to check venturi that is located beside outlet of pump that you connect hose for wand to for possible wear or blockage,hope this helps

To determine if your problem is due to an easily replaceable part, follow these steps:

1. Connect the water supply hose, the pressure hose, and the wand WITHOUT any nozzle tip.

2. Turn on the water supply, and press the trigger until water is smoothly running out of the nozzle
after any air is all purged out. Release the nozzle trigger.

3. Start the engine, and let it warm up for about 30 seconds.

4. With the engine running smoothly, press the nozzle trigger. The water should flow out of the nozzle (without the tip installed) at a faster rate, while the engine noticeably loads down as it used to do before your "no pressure" problem. If it does not load down, turn it OFF, and disconnect everything, and contact a Karcher repair facility.

5. If the engine does load down, release the trigger, and install one of the nozzle tips (not the black one).

6. Press the trigger, and the engine should load down, and you should have normal pressure from the wand. After you release the trigger and press it again, you will probably again have no pressure, and the engine will not load down. Removing the nozzle tip, pressing & releasing the trigger, and re-installing the tip should give you normal pressure again, but releasing the trigger will cause no pressure until you again remove the tip, press the trigger, and re-install the tip.

This is caused by a bad UNLOADER VALVE, which is located under a black cap with a metal button on it located on the top front of the pump. I don't know if you can purchase the replaceable parts from a Karcher repair shop, but when a neighbor & I took his washer to a repair place, it looked pretty simple to do this repair, and he was charged about $60 to replace a $5 (maybe) part, and it took about 5 minutes.

To determine if your problem is due to an easily replaceable part, follow these steps:

1. Connect the water supply hose, the pressure hose, and the wand WITHOUT any nozzle tip.

2. Turn on the water supply, and press the trigger until water is smoothly running out of the nozzle
after any air is all purged out. Release the nozzle trigger.

3. Start the engine, and let it warm up for about 30 seconds.

4. With the engine running smoothly, press the nozzle trigger. The water should flow out of the nozzle (without the tip installed) at a faster rate, while the engine noticeably loads down as it used to do before your "no pressure" problem. If it does not load down, turn it OFF, and disconnect everything, and contact a Karcher repair facility.

5. If the engine does load down, release the trigger, and install one of the nozzle tips (not the black one).

6. Press the trigger, and the engine should load down, and you should have normal pressure from the wand. After you release the trigger and press it again, you will probably again have no pressure, and the engine will not load down. Removing the nozzle tip, pressing & releasing the trigger, and re-installing the tip should give you normal pressure again, but releasing the trigger will cause no pressure until you again remove the tip, press the trigger, and re-install the tip.

This is caused by a bad UNLOADER VALVE, which is located under a black cap with a metal button on it located on the top front of the pump. I don't know if you can purchase the replaceable parts from a Karcher repair shop, but when a neighbor & I took his washer to a repair place, it looked pretty simple to do this repair, and he was charged about $60 to replace about a $5 (maybe) part, and it took about 5 minutes.