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Posted on Mar 29, 2009
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My troy-Bilt 5550 watt generator will not start

The generator was stored for more than a year with fuel stabilizer and full oil. Fuel was changed but generator will not start. Tries to start with starting fluid added to carburator but will not start completely. Spark plug also has good spark.

  • Anonymous May 22, 2009

    What weight oil should I use?

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Phil Rivera

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  • Posted on Mar 30, 2009
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First drain the fuel bowl. Any old fuel in there will keep it from starting. Fuel stabilizer is not what it's it cracked up to be. I've worked for 6yrs at a rental yard and had no luck with any fuel stabilizer, the fuel still went bad. If after you drain the fuel bowl it still will not start, you will need to clean the carb. Remove the carb and spray carb cleaner through all the accessible passages. If this does not do it, you will need to replace the carb. For long term storage I highly recommend draining all the fuel and filling just the carb with fuel stabilizer to keep gaskets moist. Then drain the carb when you take it out of storage.

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  • Posted on Jun 29, 2009
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Where is the carburator on troybilt 5550 generator

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  • Posted on Apr 01, 2010
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I just picked up atroy built 5550 never had oil or gas in it but is 2 years old. i added gas and oil plus changed the plug and still will not start. what next?

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  • Posted on May 23, 2011
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It's been on all day ran out of gas went to go get gas put it in started back up for about two mins then never came back on again

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  • Posted on Oct 27, 2012
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Just solved same problem on Troy-Bilt 5550 generator (Briggs and Straton 10 HP OHV motor): Invert generator. Remove shield covering carb bowl. Remove carb bowl (2 screws). Remove carb bowl and spring (spring holds float in position) from carb body. Remove plastic float assembly from carb. At bottom of float assembly is metal orifice which is fuel pickup. That is plugged. Clean it out with (for example) carb spray cleaner. Reassemble and test. Worked like a champ for me.

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  • Posted on Feb 27, 2013
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I have a Troy-Built generator as well. Carb repair kits are available on the B&S web-site. Booklet number is 204400 for all of the parts. The carb orifices are very, very small and clog easily with the smallest of particles. These generators are very ticklish to tune up. Best to change the springs if they appear corroded at all and remember which peg hole the governor spring was removed from... there are about 20 different holes which vary the spring tension. To do this, you need to remove the on/off switch cowling. These engines do not do well with regular or ethanol doctored gasoline. Ethanol added gasoline will ruin the seals. They generally are not intended for continuous, heavy duty use. If you want a heavy-duty generator, that is allowed in National Parks (meets noise criteria), buy an Onan and forget about it.

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  • Posted on Oct 27, 2012
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Where is the carberator on the troy-bilt xp series 7000 watt generato

  • Robert A. Watson
    Robert A. Watson Feb 27, 2013

    You need to remove the air cleaner and the housing that supports it. There will be two Inverse Torx screws that you can remove carefully with Vise Grips to remove the carburetor. You should have something ready to plug the gas line... a whitled stick is fine so you can detach it. A pair of regular pliers is great for grasping the hose clamp and sliding it upwards.

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Troy Bilt 3550 5250 Watts Generator model# 01924. How do I replace a Fuel Shut-Off Valve and grommet on it?

Question edited for clarity.
Question moved from Cars and Trucks to Generators.

Hi Joe
Good to see you. There is a picture of it here. I would put some Vaseline on the spigot and support the grommet at the back, push and turn at the same time.

This is a video here that may help

https://www.google.com/search?q=Troy+Bilt+3550+5250+Watts+Generator%2C+replace+fuel+valve

..
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What engine oil is used for a model 01919, 5550 watt Troy-bilt genertor?

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This is from toy bilt manual >Good Luck...
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Troy bilt 5550 generator no start please help

fuel, fire, mechanical. Miss one and she won;t run. Are you sure the gas was good? Not some old can laying around that may have turned or become water contaminated? If it was fresh gas, then take off the air cleaner and spray a little wd-40, or ether, or brake cleaner whatever is flammable into the carb throat. Just a 1 second shot is all it should need. Try and start with that. If it starts and then dies quickly, still a fuel problem. maybe a gasket is damaged, or the jet is clogged. When you said you checked for fire, you acutally took the plug out and had it grounded while spinning the motor and saw spark? If you saw a hot spark then you have eliminated fire. Mechanical not likely if it was running well a short time before. If a valve was damaged, it would still run but not too well. My gut feeling is it is related to fuel.
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try changing spark plug, if unit sits outside rain can rust the coil but I would try a new spark plug first and make sure it;s gaped correctly
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unscrew the nut on the bottom of the carburetor and remove the float bowl it must be emptied and cleaned , debree and water gets into the bowl and blocks of fuel flow reinstall the bowl and start, some carbs don't have a float bowl requiring you to remove the gas tank and carb which is a more involved cleaning.
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