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Anonymous Posted on Jul 12, 2013

Parts worn worm gear

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Hi, I have a Kitchenaid stand up mixer custom edition 500 watt model #Kd2661xmc that sounds fine when I don't have anything in it, but sounds like its crying when I put just a single cake mix in it. ...

Get A Copy of the Repair Parts List for your model at Kitchenaid.com.
Remove the Gearcase Motor Housing (1) & the Transmission Housing (7)
Remove the 2 screws (23) holding down the Motor (2) and lift off way from
the Worm Gear (17). Test run the motor by itself at different speeds.
If it runs fine then it's time to inspect all the gears in the Transmission
Housing(7). Remove all the brown Grease covering the gears.
Pay attention in particular to the teeth of the Worm Follower Gear (19).
(the Bevel Gear (21) sits on top of this gear)
They should not be worn out or chipped. If they are then this is the source
of the noises you're hearing (the Worm Gear is grinding away the teeth of
the Worm Follower Gear). Once the Follower is replaced, your mixer will
be just as new again.
Please Note that this replacement is not an easy task. You need the right
tools and don't use a hard object like a steel screwdriver to pry out the
Planetary plate (15) from the beater shaft. Before re-assembly, use only
fresh new Food Grade Grease from Kitchenaid (the old grease may contain
metal filings from the worn out gear that will damage your new one)
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Worm gear has a hard spot, and doesn't turn freely. Tines will run for a short period of time and then stop.

You will probably need to replace the worm gear and any other worn parts in the gearbox. Check your owners manual for part numbers. If extensive repair is needed and your machine is several years old you may be better off with the Mantis trade in program for a new tiller. I found this to be the case with my own tiller last year. Call or go to www.mantis.com.
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Is there any adjustment for the gear drive sprocket that meshes with the worm drive? my gear is not engaging any more

If your drive gear is not meshing with the worm gear it is because it is worn out. You'll need to replace it post haste. The part number is 41A2817 and is available at Sears or any good door opener service company.
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Worn gears

I would just buy a new one.
parts could cost almost as much.
don't forget the rest of the grinder is just as worn out too

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Need a drawing of the worm shaft and spool valve assy.

closest I have is 94 explorer. may be similar.

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Item Part Number Description 1 3E501 Steering Gear Sector Shaft Seal 2 3524 Steering Gear Input Worm Gear and Rack 3 3647 Steering Gear Worm Ball 4 3523 Steering Gear Ball Return Guide 5 3A670 Steering Gear Worm Thrust Bearing Adjuster 6 — Locknut (Part of 3577) 7 3571 Steering Gear Worm Thrust Bearing 8 3575 Steering Gear Sector Shaft 9 3524 Steering Gear Input Worm Gear and Rack
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Kitchenaid professional....

It sounds like you need to change the brushes. You can look up your parts manual online here and then buy them online. Should be under $10.
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