Precor 9.35 Treadmill Logo
Anonymous Posted on Jul 21, 2012

Precor 9.35 Problem--Please Help!

Burning smell followed by error code 22 on my precor 9.35 treadmill. About 2 years ago had rear roller, belt, motor and lower PCA replaced. What could it be? How can I fix it? I'm desperate.

  • Anonymous Jul 22, 2012

    Hey fellow problem solvers, someone must know how to fix this? What I'm really interested in knowing is given the code, what would the burning smell have come from most likely and how serious is this? Not sure if I should be looking to buy a new treadmill since this one is 10 years old (but virtually rebuilt now) or fix it? Thanks!

  • Anonymous Jul 23, 2012

    I've tested the lower PCA and it appears to be working. The sensor seems to be working. The fan on the motor works but the motor itself won't turn on because of the error 22 message. All I can think of is the cable that connects the lower and upper PCA or the upper PCA itself. But, I still can't figure out where the burning smell came from. Any ideas? Thanks in advance.

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  • Precor Master 920 Answers
  • Posted on Feb 04, 2015
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Precor Error Code 22 Error Code: 22 Manufacturer: Precor
Model: All Models
Error Description: Error 22, No Motor Pulses at Start Up - Error indicates that the display has sent a command for the drive motor to start, however, the speed sensor has not returned the signal acknowledging that the drive motor has started. Possible Reason:

  1. The line of sight between the speed sensor and the speed sensor target is obstructed.
  2. Badly worn drive motor brushes.
  3. Incorrect gap between the speed sensor and the speed sensor target.
  4. Incorrect adjustment of the speed sensor potentiometer (when equipped).
  5. Inoperative speed sensor.
  6. Faulty lower PCA.
  7. Faulty interconnect cable between upper and lower PCA.
  8. Faulty upper PCA.
Recommended Action:
  1. Using a static safe vacuum cleaner, carefully vacuum out the drive motor compartment. Be sure to thoroughly clean the area between the speed sensor and the speed sensor target.
  2. Bady worn drive motor brushes cannot make proper contact with the motor commutator, therefore the drive motor will not start when voltage is applied. Inspect and replace drive motor brushes if necessary.
  3. Inspect the gap of the speed sensor to the speed sensor target. Proper gap is 3/16" and the speed sensor photo eye should be aimed at the larger portion of the targets wedge shaped section. If unit has a magnetic speed sensor, the gap between the end of the sensor and the flywheel tooth needs to be 3/16".
  4. Locate the speed sensor potentiometer (when equipped) on the lower PCA. Set the speed sensor potentiometer to mid-range. Start the treadmill and increase speed to 6 mph. Carefully adjust the speed sensor potentiometer until the treadmill is operating the smoothest. Increase the speed to full speed and again adjust the speed sensor potentiometer until the treadmill is operating the smoothest. These two adjustments are typically small and are generally only a matter of fine tuning.
  5. An inoperative speed sensor will allow the drive motor to start and run briefly before the error appears. If able to access the speed sensor wiring, measure the DC voltage between the speed sensor leads. Two of the leads will always read about 5 VDC. Two will toggle between 0 and 5 VDC as you slowly turn the speed sensor target. If both measurements are not seen, the speed sensor needs replaced. Some units have the speed sensor mounted on the lower PCA and the lower PCA needs replaced.
  6. Determine if the lower PCA is bad by swapping with a known good lower PCA.
  7. Determine if the interconnect cable is bad by swapping with a know good cable.
  8. Determine if the upper PCA is bad by swapping with a know good upper PCA.
Precor Error Code 22

5 Related Answers

Anonymous

  • 14 Answers
  • Posted on Apr 29, 2009

SOURCE: ???maximum user weight for Precor 9.45i

Normally most home treadmills are 250-300lb user capacity.
Call Precor with your model # and S/N and they can tell you exactly.

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Anonymous

  • 6 Answers
  • Posted on May 26, 2009

SOURCE: Precor M9.21 Treadmill - Stops under load

This probably did not happened suddenly right? the problem is not the motor however you can easily check the blue capacitor for peace of mind. with the power disconnected, disconnect one side off the capacitor from the top. with a ohm meter put the 2 probes on the cap,you will ear a temporary beep sound from your meter, then reverse your probes on the capacitor and again a temporary sound that mean your capacitor is good and your motor will run OK.

Your problem is more then likely your run belt and bed assembly. When new, these are coated with a wax of some kind for slipping, has you use the machine wax wears off, and so is the belt. You can see a black rubber dust at the rear of the machine. And so resistance increase when pressure is applied on the running belt.

Just behind the on/off switch where the power cord goes in, there is a auto reset 15 amp breaker that trips when too must resistance against the motor increase the amperage over 15amps. At 7 min/m on your speed setting and if the belt is adjusted correctly with nobody on, the motor pull about 6amps, with someone like me 180lbs, the motor pulls an avg of 10amps with a new belt.

If you have a clamp amp meter you can test it yourself.

2 parts you will need to fix this; 50985-101 (bed assembly) and 36355-101 (run belt 17 X 110) This is real easy to install.

make sure these parts are for your machine model # as they did increased the width of their belt over the years

Since 1998 I had to replace these parts 2 times with an average of 3 people using the treadmill every day. This is a good machine and if everything else is good it's worth it. I paid $300 for these parts, i'm sure if you shoppe a little you can do better.

Have a good one

Ben

Anonymous

  • 2 Answers
  • Posted on Feb 12, 2010

SOURCE: What does code 22 mean?

Error 22 - No Motor Pulses at Start Up
Description
Error 22 indicates that the drive motor (running belt) has been instructed to start, by either
manual or program control, and the monitoring system has not received any response from the
speed sensing system indicating that the drive motor has started.
Possible Causes
1. The treadmill utilizes an optical (infrared) speed sensor and the line of sight between the
speed sensor and the speed sensor target is obstructed.
2. Drive motor brushes are bad.
3. The speed sensor position relative to the speed sensor target is incorrect.
4. The speed sensor potentiometer adjustment is incorrect (when equipped).
5. The speed sensor is inoperative.
6. The lower PCA is bad.
7. The lower PCA to upper PCA interconnect cable is bad.
8. The upper PCA is bad

maxtreadmill

John Mazmanian

  • 832 Answers
  • Posted on Apr 15, 2010

SOURCE: My Precor 9.31 made a loud

Error 22 indicates that the drive motor (running belt) has been instructed to start, by either manual or program control, and the monitoring system has not received any response from the speed sensing system indicating that the drive motor has started.
1. Drive motor brushes are bad or the lower PCA is bad.

maxtreadmill

John Mazmanian

  • 832 Answers
  • Posted on Jun 27, 2010

SOURCE: What is an Error 22, 23,and 26 on a precor 9.35?

Error 22 indicates that the drive motor (running belt) has been instructed to start, by either manual or program control, and the monitoring system has not received any response from the speed sensing system indicating that the drive motor has started.
Error 23 indicates that the speed sensor signal was lost while the treadmill was in operation
Error 26 this error monitors the speed sensor signal and verifies the the speed sensor signal is appropriate for the requested speed. If the speed sensor signal is incorrect or erratic an Error 26 will be displayed.
Unplug unit and remove motor shroud and try these procedures:
The treadmill utilizes an optical (infrared) speed sensor and the line of sight between the speed sensor and the speed sensor target is obstructed. The speed sensor position relative to the speed sensor target is incorrect. The speed sensor potentiometer adjustment is incorrect (when equipped). The speed sensor target is damaged
Carefully, vacuum out the drive motor compartment with a static safe vacuum cleaner. Pay special attention to the area between the speed sensor and speed sensor target. Adjust the speed sensor position so that the space between the speed sensor and the speed sensor target is 3/16 inch and so that the speed sensor photo eye is aimed at the larger portion of the targets wedge shaped section. On hall effect speed sensors (magnetic sensor) the space between the end of the speed sensor and the flywheel tooth should be 3/16 inch. If the treadmill utilizes a speed sensor potentiometer, locate the speed sensor potentiometer on the lower PCA. Set the speed sensor potentiometer at mid-range. Start the treadmill and increase the speed to 6 mile per hour. Carefully adjust the speed sensor potentiometer to the point where the treadmill is operating the smoothest. Increase the treadmills speed to full speed at repeat the previous adjustment. These two adjustments are typically small and are usually only a matter of fine tuning. . Most speed sensor targets consist of a circular arrangement of alternate black and silver sections. If the speed sensor target is torn or badly scratched the speed sensor may receive an incorrect reading. Replace the speed sensor target.

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I have a precor 92.1i unit and it is emitting black dust from the back left quarter. I have inquired at the store where I purchased the unit several years ago and they advised me that there had been

If you really have a 'black dust' issue, your machine would be at least 7 years old - if it is less than 10 years, the parts would be under warranty, assuming you bought it new. One or both rollers and the walking belt would need to be replaced. You were advised to call Precor - did you? I am surprised the retailer did not offer any help - this seems like poor customer service.

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/russell_1d1c35fa8a5a0be4

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Precor error code 29

Precor Error 29, Excessive AC Input Current Probable Cause 1. The running belt and/or deck are badly worn.
2. Bad lower PCA.
3. Drive motor is shorted or de-magnetized causing a high power demand.
Corrective Action
  1. Check the amp draw using a clamp on AC volt-amp meter during loaded and no load conditions and compare values to a similar treadmill that is known to have a good running belt and deck. Replace the belt and/or deck if necessary. Don't forget, some units have a double sided deck which means it may be flipped over rather than replaced if it has an unused side.
  2. Test unit with a known good lower PCA. Replace lower PCA if necessary.
  3. Test unit with a known good drive motor. Replace drive motor if necessary
Precor Error Code 29
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Treadmill keeps stoping

Precor Error 27, Too Much Drive Motor Current Probable Cause 1. The running belt and/or deck are badly worn.
2. Drive motor is shorted or de-magnetized causing a high power demand.
Corrective Action
  1. Check the amp draw using a clamp on AC volt-amp meter during loaded and no load conditions and compare values to a similar treadmill that is known to have a good running belt and deck. Replace the belt and/or deck if necessary. Don't forget, some units have a double sided deck which means it may be flipped over rather than replaced if it has an unused side.
  2. Test unit with a known good drive motor. Replace drive motor if necessary.
Precor Error Code 27
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1answer

My treadmill stops wen runing on it and brings up er 27 on screen

Precor Error 27, Too Much Drive Motor Current Probable Cause 1. The running belt and/or deck are badly worn.
2. Drive motor is shorted or de-magnetized causing a high power demand.
Corrective Action
  1. Check the amp draw using a clamp on AC volt-amp meter during loaded and no load conditions and compare values to a similar treadmill that is known to have a good running belt and deck. Replace the belt and/or deck if necessary. Don't forget, some units have a double sided deck which means it may be flipped over rather than replaced if it has an unused side.
  2. Test unit with a known good drive motor. Replace drive motor if necessary.

Precor Error Code 27
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I have a precor c956i and got error 27 on it, what can i do to resolve probmem? thank you

Precor Error 27, Too Much Drive Motor Current Probable Cause 1. The running belt and/or deck are badly worn.
2. Drive motor is shorted or de-magnetized causing a high power demand.
Corrective Action
  1. Check the amp draw using a clamp on AC volt-amp meter during loaded and no load conditions and compare values to a similar treadmill that is known to have a good running belt and deck. Replace the belt and/or deck if necessary. Don't forget, some units have a double sided deck which means it may be flipped over rather than replaced if it has an unused side.
  2. Test unit with a known good drive motor. Replace drive motor if necessary.
Precor Error Code 27
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Precor 933i belt error

Please read my personal TIPS for treadmills and test it.
However LUBE inmediately the deck belt, this happen because the lack of maintenance by 5 hours aprox, So the system protect itself for electronic system and shut down.
2) LUBE the rollers bearing too.
3) Test the main motor bearint, measure the input voltage motor, if there are the motor is faulty. Repair. see my personal TIPS
God bless you
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I have a precor 9.2s I use it every day for about 40 minutes but lately smell like something is burning but it does not stopped dont know what is

1) LUBE the deck belt, this happen because the lack of maintenance schedule. maybe your have a WORN deck belt.,time to replace

2) LUBE the rollers bearing very well too
3) test the motor for maintenance repair.
see the block diagram, and see my personal TIPS.
God bless you
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What does error 29 mean on a precor C954i?

Precor Error 29, Excessive AC Input Current Probable Cause 1. The running belt and/or deck are badly worn.
2. Bad lower PCA.
3. Drive motor is shorted or de-magnetized causing a high power demand.
Corrective Action
  1. Check the amp draw using a clamp on AC volt-amp meter during loaded and no load conditions and compare values to a similar treadmill that is known to have a good running belt and deck. Replace the belt and/or deck if necessary. Don't forget, some units have a double sided deck which means it may be flipped over rather than replaced if it has an unused side.
  2. Test unit with a known good lower PCA. Replace lower PCA if necessary.
  3. Test unit with a known good drive motor. Replace drive motor if necessary.
Precor Error Code 29
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The belt on my Precor C966i treadmill is not running and the display is flashing an "Error 22" message - what's the problem?

Error 22 means the drive motor is diconnected. you will hear the fan and other parts make noise but check the red and black anderson connection between the main circuit board and motor.
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