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Lynne Phipps Posted on Jun 02, 2012
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Honda hrb535 wont always self propel

I have an oldish hrb535 lawnmower that has served me very well but now when i engage the drive it is very jerky when it does work and at times i need to push it. Also wont work at speed 2 at all--can hear it clonking but no drive to wheels. can anyone offer help/advice please?

1 Answer

Nick Olsen

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  • Expert 196 Answers
  • Posted on Jun 07, 2012
Nick Olsen
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Joined: Sep 18, 2009
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Sounds stupid to say but it needs a service

5 Related Answers

logi_345

  • 7 Answers
  • Posted on May 02, 2009

SOURCE: yardman push mower self propell not working

check to see if it is belt or gear driven

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Anonymous

  • 59 Answers
  • Posted on Jun 26, 2009

SOURCE: self propelled Yardman won't engage - cable problem I think???

are you in vero beach if so you can email me and i can fix it [email protected]

Anonymous

  • 2 Answers
  • Posted on Aug 14, 2009

SOURCE: I have a Scotts Turf Vac3 self propelled mower.

my pulling string has broke and i am trying to replace HELP! have taken apart

Anonymous

  • 388 Answers
  • Posted on Sep 08, 2009

SOURCE: honda harmony self propelled cable snapped at end

Get a replacement cable, part number should be in your user manual...when you get the cable it should have directions on how to replace.

Anonymous

  • 2 Answers
  • Posted on Nov 24, 2009

SOURCE: how do I replace the clutch cable on my honda self

I fixed the drive cable just yesterday. If the model is exactly hrx217hxa with the serial number between MAGA–1000001 and 139999 as mine is, it can be quite involved to replace the cable if this is the first time, because honda wants to replace the "control arm" as well. You can find a detailed instruction to replace the drive cable from the following link.

http://www.lawnsite.com/showthread.php?t=281234

The part number that you need to order is 06225-VH7-305, which comes with a very brief instruction on how to replace based on the service manual (not the user manual). The above link will guide you to how to replace the cable, but since the transmission end of the cable changed, you need to replace the "control arm" as well. This requires to disengage the drive "belt", which is the first challenge. Once you disengage it, it is relatively straight forward to replace the "control arm" if you have the right tools (1/8" pin punch and a challen lock plier which are described in the instruction that came with the cable kit).
Engaging the drive belt back on is the biggest challenge in the whole process, unless you have the right tool to handle the powerful spring that pulls the whole transmission to give friction to the drive belt. I spent two hours to try to engage the belt without the right tool (probably you need a "brake spring tool"), and I finally did it.
The rest of the assembly process is straight forward if you memorize what you did for disassembly. The above link can help you as well.
I took pictures of every step, and am going to post it somewhere soon, but if you want to replace it soon, please send me a message if you need help.

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Related Questions:

1helpful
1answer

I have a self propelled lawn mower and the the belt that propells the wheels is loose, do I need to replace it or is there a way to tighten the tension.

Cathy, there is a way to adjust belt tension on some models whether it is by the cable or a slotted bracket where the idler wheel is mounted, depends on make and model. If you have your manual check in it for belt adjustment. Could be stretched belt, stretched cable, worn/oil on pulley, seized tensioner, stretched/broken spring on tensioner,etc.
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May 23, 2016 • Garden
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HOW DO I REPLACE THE SELF PROPELLED ON MY HONDA MOWER. MODEL HRX217HXA

http://www.lawnsite.com/showthread.php?t=281234

Good pictures on this link to follow. I found it eaiser if you put your mower on a work bench or 2 sawhorse with plywood on them. Read everything on the link for your plan before you start. When you finish you will feel you can fix anything on the mower. Hope this will do the trick for you. Good luck!
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Limited self propell

The self propel cable needs to be adjusted. This can be done with a 7/16 wrench. loosen the nut that holds the self propel cable in place. You may need to pry this open with a screwdriver. Don't overdo it or you could break the plastic. Once the cable is loose pull it toward the mower deck, once the slack is out of the cable press the self propel handle in about a half of an inch. This should be close to what it was from the factory. Then re tighten the nut. And check the self propel to make sure it is engaging properly. If you hear a grinding noise when trying to engage the transmission then you will need a new transmission. Depending on if it is a front or rear self propel the part alone is either $60-$75 retail. Most repair shops will charge an hour to do this repair. I hope this answers your question.
0helpful
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Self propel always engaged

you may have lost the spring that pulls the transmission drive belt down or have the cable adjuster too tight.word of caution here, the cable goes thru the engagement lever and if you overtighten it the lever will crack or break. if it does the complete transmission will have to be replaced.seems they dont make the lever avalible seperate.
0helpful
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Self Propelled mower quit self propelling

you probaly have a broken gear or engagment lever. the part the cable goes through before the cable goes thru the deck. you also could have sheared a pin or the plastic gear that drives it.
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Self propel won't allow the mower to back up freely. works fine moving forward.

either the wire going to the transmission is not tight enough and need adjustment or belt needs replaceing
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