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Pedro Serrano Posted on Apr 15, 2012

Excell vr2522 pull cord jammed

Excell vr2522 with Honda GVC160 engine. Can't turn engine. Pull cord very hard, as if engine was jammed. Removed pull cord assembly, it turns fine. Was able to turn engine without the pull cord assembly, but it's still too hard to turn. Oil level is full, gas tank is full, gas tank drained, cleaned and refilled. What's wrong?

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Rich

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  • Contributor 6 Answers
  • Posted on Apr 18, 2012
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Is the garden hose connected and turned on?If so make sure that the trigger on the gun is being pulled while your trying to start the engine! The backed up pressure in the high pressure hose can mimic a blown or seized engine in this situation.

5 Related Answers

Anonymous

  • 148 Answers
  • Posted on Sep 28, 2009

SOURCE: i just bought a 2nd hand honda excell psi max vr

Have a helper hold the trigger of the wand open while you try it again. If it starts that way you have a sticky unloader valve in the pump. DO NOT RELEASE the trigger for more than 10 seconds if the engine continues to strain when released! If the engine doesnt run freely when you let go of the trigger, pull it again and shut down the unit!
Add some power steering fluid to your supply hose (about 3 or 4 ounces at a time) and restart the unit with the trigger pulled. Allow the oil to flow through the pump for 1 - 2 minutes for each treatment. Several treatments should make the pump and valve happy again.

Hope this helps.

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Anonymous

  • 12 Answers
  • Posted on Nov 19, 2009

SOURCE: WE HAVE A HONDA ic2 EXCELL 2500PSI VR2522 2.2

check oil filter/sump gasket or sump oil drain plug copper washer

Editor925

Dean

  • 285 Answers
  • Posted on Jun 15, 2009

SOURCE: What gas and oil do I use on the Honda Excell 2600 pressure washr

That engine requires a separate gas and oil. There is an oil sump with oil level needle and cap on the side of the engine. This is where you fill it with special pressure washer pump oil available from any good outdoor store or place where pressure washers are sold. As for gas, Unleaded or Premium unleaded gas will work fine. Try not to use any fuel with ethanol blends however. Here is a list of oils that will give you an idea what to buy for the oil reservoir: http://www.amazon.com/gp/redirect.html?ie=UTF8&location=http%3A%2F%2Fwww.amazon.com%2Fs%3Fie%3DUTF8%26ref%255F%3Dnb%255Fss%255Fgw%26field-keywords%3Dpressure%2520washer%2520pump%2520oil%26url%3Dsearch-alias%253Daps&tag=onlinetoolrev-20&linkCode=ur2&camp=1789&creative=390957

Anonymous

  • 151 Answers
  • Posted on Dec 24, 2009

SOURCE: Honda EXCELL 2600 Power Washer Pull locked

try to tap on the recoil cover to see if the rope returns,remove recoil cover if that doesnt work. What type engine and pump? The type of oil used in which the engine or the pump both should be listed in either the documentation you recieved at purchase or online.

Anonymous

  • 241 Answers
  • Posted on Mar 24, 2010

SOURCE: pull cord getting stuck

Pull starter rope wheel is Jamming against casing usually some lube n check for ware will fix it

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That pressure washer uses a Honda 5.5 hp overhead cam engine
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I just bought a 2nd hand honda excell psi max vr 2522 2.2 gpm max 5.5 hp gvc160. i put gas and oil and it wouldn't start?

Have a helper hold the trigger of the wand open while you try it again. If it starts that way you have a sticky unloader valve in the pump. DO NOT RELEASE the trigger for more than 10 seconds if the engine continues to strain when released! If the engine doesnt run freely when you let go of the trigger, pull it again and shut down the unit!
Add some power steering fluid to your supply hose (about 3 or 4 ounces at a time) and restart the unit with the trigger pulled. Allow the oil to flow through the pump for 1 - 2 minutes for each treatment. Several treatments should make the pump and valve happy again.

Hope this helps.
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should be a honda gcv 160 5,5 horsepower engine.

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Excell Pressure Washer Model VR2522 Replacement Parts repair kits ...
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No pump pressure

Sounds like the diaphragm in the pump unit has failed, the engine and the pump are two seperate things the engine only operates the pump but if the diaphragm is leaking or broken you wont get any pressure
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