SOURCE: Husqvarna Viking Designer 1 keeps breaking needles
The threading may be out of the channels. Rethread. Put in a fresh needle. Make sure you are using an embroidery needle and a new one for each new project. You can't use YLI bobbin thread. It stinks. If all this doesn't help, take it in to be checked These work great when there is not thread stuck in the bobbin case and it is threaded properly. If all is well, it will go like gangbusters.
SOURCE: Husqvarna Viking Designer I breaking needles
Dls8864's suggestion was a very good suggestion - make sure the metal stitch plate is pushed all the way to the back. Also make sure that the thread is feeding freely - if it is catching on something it can cause the needle to be pulled aside and make it break. Does the design fit properly inside the hoop you are using? If the foot and/or needle strike against the side of the hoop, that will cause a breakage. Is the bobbin thread okay - not making a bird's nest underneath?
SOURCE: DESIGNER SE breaking needles
Sounds like the needle to hook gap needs to be adjusted, i.e. the needle is striking the hook when in the lower position. As the needle becomes dull, it probably bends slightly causing more contact and hence breaking. I would try another dealer if you think that might help., You can locate a dealer near you by visiting the husqvarna viking website and clicking on the Dealer link on the left-hand side of the page - http://www.husqvarnaviking.com
Good luck.
SOURCE: Designer SE hit pin head while sewing.
did you take out the whole bobin case and see if it has a piece of the broke needle in there?
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