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Anonymous Posted on Dec 22, 2011

HUSQVARNA MODEL 435 CHAIN SAW.....BRAND NEW IN JUNE...NEVER USED....WITH BLADE, CHAIN, AND SIDE COVER (TENSIONER ASSY) REMOVED, IT RUNS FINE......WHEN CHAIN BAR , CHAIN, AND COVER ARE REINSTALLED AND ADJUSTED, IT WILL START, BUT CHAIN DOES NOT MOVE, AND SMOKE COMES FROM UNDER SIDE COVER....NOTE...SON-IN- LAW REMOVED SIDE COVER WITHOUT PULLING BACK BRAKE HANDLE.....BRAKE IS PROBABLY STILL ENGAGED......HOW CAN I GET BRAKE TO RELEASE??? I THOUGHT I HAD IT BY ANGLING THE BRAKE HANDLE AND PULLING IT BACK TO RELEASE THE BRAKE...APPARENTLY I DID NOT GET IT RELEASED.....

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Andrew White

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  • Husqvarna Master 2,239 Answers
  • Posted on Dec 23, 2011
Andrew White
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Joined: Dec 08, 2010
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There is a number of ways to re load the brake, you can either remove the clutch and sprocket, the brake will then go back onto the saw enabling you to use the hand guard on the saw to load the brake ( to remove the clutch, there are two cut a ways in the clutch centre designed to enter a flat screw driver into, then strike with a suitable hammer to remove, it is a left hand thread ) or you can remove the hand guard from the saw and use this as a tool to re load the brake, or you can clamp the cover in a vice ( be carefull not to damage the cover ) then use a strudy pair of pliers or grips in the three legged loading mechanism and turn it to load the brake.

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Related Questions:

0helpful
1answer

I have a huscavarna 435 chainsaw and after running a few minutes the chain locks up

You may have the chain tensioner set a little too tight.

Additional things to check:
  • The sprocket on the end of the guide bar is greased, and turning smoothly.
  • The chain brake is working correctly (not dragging or only partially disengaging).
  • The guide bar is straight, not bent or twisted, burr free, and the groove the chain travels in hasn't been squeezed together.
  • The chain tension is set correctly.
  • The chain oiler is functioning correctly (and you have a sufficient amount and correct type of bar oil).
  • Chain is in good condition, and the correct one for the saw. Make sure all of the links flex smoothly.
  • Chain is sharp. A dull chain will put more pressure on the guide bar because the cutting teeth aren't digging into the wood efficiently (and usually a person pushes harder on the saw when the chain is getting dull).
Chain side tensioning
http://husqvarna.custhelp.com/app/answers/detail/a_id/590/kw/chain%20tensioning%20screw/related/1
0helpful
1answer

How do you tension remington electric chain saw

The most common would likely be by releasing the chain/blade assembly lock nuts (likely to be two) on the outside of and at the the drive end of the chain, or by first removing a cover over this part of the chain assembly to access these nuts. Next, there could be a tensioner screw assembly located between the inner side of the the saw blade and the motor or possibly at the back of the chain/blade assembly. Screwing this screw in the appropriate direction will tension the blade. After all slack is taken up on the chain (without over-tightening or stressing the chain!), re-tighten the two previously loosened lock nuts that secure the blade in place and replace the cover, if removed. This would most likely be the process for fitting a new chain as well!
0helpful
1answer

Manual ryobi chainsaw

Chain replacement is basically the same on all chainsaws. Loosen the side retaining nuts on the cover over the chain. Now loosen the chain tension screw ( usually a flat headed screw) at least 4 full turns. Put the saw on its side with the blade up. Remove those side cover nuts and the side cover - the blade should sag as you remove the nuts. push the blade towards the engine, paying attention to the direction of the teeth on the chain. remove the chain and clean out the junk from behind the chain around the sprocket and from the inside of the side cover. The emergency brake band is located inside the cover - make sure you clean out the debris from around the band, tensioner screw assembly, and cover. Re-install the new chain, orienting the teeth in the correct direction. Re-install the side cover, making sure the tensioner pin goes into the hole in the bar ( blade). Slightly tighten the side nuts, then re-tension the chain until you can just pull the teeth off the bar. tighten the nuts, being sure you don't over tighten them ( a little past snug is good). Run the saw for a few minutes ( doing 1 cut will speed this step along). Loosen the side cover nuts and re-tension the chain, the re-tighten the nuts.
Hope this helps!!
Nov 26, 2013 • Garden
0helpful
1answer

Chain wont tighten up

Jeff:
Loosen the two nuts on the right side cover of the saw (1/2 inch socket) turn them out 2 turns. Use a flat blade screwdriver on the screw at the right side front of the housing (near where the bar comes out of the saw). Turn the screw right until the chain can only be pulled up 1/8 of an inch at the top center of the bar. tighten the two 1/2 inch nuts. The two nuts clamp the bar so it won't move. If the chain tensioner still won't work, remove the right side housing by removing the two 1/2 inch nuts and look at the tensioner assembly and how it fits into the chain bar. The problem will be obvious. If you need to replace the tensioner assembly, a new one can be ordered through http://www.husqvarna.com.
0helpful
1answer

Removing cover to changeing chains

Remove the 2 side casing nuts.
Slacken off the chain tension screw. (it may be attached to the side casing).
Remove bar and chain.
Replace chain on the bar and reposition back and the saw.
Put the side casing back on and adjust the chain tension for the new chain.
Tighten up the 2 side casing nutsonce bar is in working position.
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1answer

How to change a chain

First of all, make sure the saw is off. Also, before removing bolts, make sure the chain brake is not engaged (the chain should move freely).
Remove the guide bar side panel. Using a scwrench or wrench, unscrew the nuts and remove the plate to access the chain.

The side plate on most chainsaws will be held on by two nuts. Loosen the blade adjustment screw (a pin that is usually driven by a screw and pushes the blade out from the chainsaw to keep the chain tension tight).

The old chain is ready to be removed now that the sprocket plate is off of the saw. Pull the nose of the chainsaw's bar away from the chainsaw to release it from the tensioner.

Remove the old chainsaw chain.

The chain will easily remove from the guide bar with all that slack in it. Note the orientation of the cutting edges of the chain so you put the new one on the same way.

Pull the drive links out of the guide bar and slip the other end of the chain around the clutch drum.

Steps to Install a New Chainsaw Chain
Thread the new chain onto the saw.

Carefully thread your new or recently sharpened chainsaw chain around the chainsaw's clutch drum, making sure that the drive links engage in the sprocket.



Thread the rest of the drive links into the guide bar and around its nose, making sure all links are in the guide bar slot.
Align the guide bar.

With the chain properly threaded along the clutch drum and guide bar, put some tension into it by pulling on the nose of the guide bar away from the chainsaw.



While pulling the guide bar, make sure to seat it onto the saw's adjustment pin.

seatpin.jpg
Replace the side plate.

The side plate is ready to go back on as long as the guide bar is properly positioned beneath.

Replace the plate and the nuts that hold it into position, but do not tighten the nuts down all the way yet. The guide bar must be allowed to move a little while the chain is tightened to the correct tension.
Tighten the chain to the correct tension. Use the tensioning screw to the side of the guide bar to adjust the tension on the chainsaw chain.



Finish tightening the side plate nuts.

The chainsaw chain replacement is now complete.


And here is a great overall reference guide to keeping a chainsaw sharp and running. Sharpening a chainsaw chain is a great way to extend the life and is less expensive and easier than replacing a chain. There are small grinding tools (like a dremel) that can be run off a small 12v battery or your vehicle battery that allow for quick 'tune-ups' on your chain if you are out cutting and need to sharpen your chain.
http://www.pcta.org/pdf/STUCHAP2_web.pdf

0helpful
1answer

Change blade

all chain saws have a sprocket that the chain runs on this sprocket is what make the chain rotate on the bar. the bar is the long part that sticks out in front of the motor. you must remove the side cover of the saw to access the sprocket region of the saw. be sure the saw is unplugged and then remove side cover the bar is usually held in place by a couple of bolts. on gas saws these two bolts also hold the side cover in place and must be removed to replace the bar and chain. once you have removed the side cover look for bolts holding the bar in place. if you only want to change the chain then you may be able to only loosen the bolts or screws holding the bar in place.there should be a screw to adjust the bar forwards and backwards. this screw put tension on the chain so when you put a new chain on turning the screw will proberly tension the chain /do not overtighten the chain.
also be sure you put the new chain and blade on the same as the old one that comes off trying to cut with a chain that is on backward does not work. last note if you are replacing the blade because the old one is dull take the saw to a saw shop they can sharpen the exsisting chain and save you money.
0helpful
1answer

Blade will not stay on bar -

Sounds like your chain (blade) is too loose. If you're running an old chain, it may be stretched to the point where the bar adjuster can't take up the slack. If this is the case, you may have to remove a link from the chain to take up the extra slack. Depending on the model of saw you have, you might also check the bar adjuster itself to make sure it's not letting the bar slide back in, thus loosening the tension. You can get new bars and chains from Hyperparts.com.
1helpful
1answer

Husqvarna 235e will not stay running

Take the saw back for warranty service. We have a Husky #435 that had starting problems when new last year--warranty service replaced the ignition module the first trip, then a little later, they replaced the carburetor--it has worked very well since. I suspect that Husqvarna has had problems with our ethanol blended fuels. Hope this helps!
0helpful
2answers

I have a 435 side tensioning and after around 30min of use the side mounting slackens cousing the chain to come off damaging the chain

What is happening is the chain is heating, and expanding.
Make sure you have a full tank of oil, and the recommened blade for your saw.
Also make sure the bolt(s) are not damaged on your adjuster.
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