1999 kawasaki ZX-9R Ninja Logo
Posted on May 10, 2011
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1999 zx9r will not shift pass neutral - 1999 kawasaki ZX-9R Ninja

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tombones

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  • Master 3,567 Answers
  • Posted on May 10, 2011
tombones
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Joined: Mar 11, 2009
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You have a bent shift fork.

You will need an impact driver, flywheel puller, case splitter and torque wrench plus the normal screwdriver, pliers, etc.. Alternate to the special tools is taking it to the dealer and say "Fix it". I often tell people to take it to the shop just so they don't get into such an involved project.


The motor comes out of the bike then turned upside down for removal of the bottom case. The clutch, shift shaft, flywheel, electrics, gears and gear shafts gotta come out so you can get to the bad fork. There's much more but the idea is that you are better off having the shop do the repair unless you have experience, are extremely mechanically inclined, and have the tools. The bad news is that a shop is going to charge around $1200 for the repair. Some shop mechanics also repair bikes at home. If you find one, you can save $200 to $400 or so. I include a diagram to give you an idea of how the shift drum moves the forks left and right to change gears. Please rate my answer.



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