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Posted on Jan 14, 2011
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I just bought a 1988 yamaha xt600 it runs great except sometimes out of the blue it will just start cutting out and backfiring and i scary rattling noise comes from the motor area then after i turn it off and start it again it sometimes runs just fine again. would a leaky intake manifold cause this?

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  • Expert 298 Answers
  • Posted on Jan 14, 2011
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Hi and welcome to fixya,

Hi and welcome to fixya. The intake manifold should be taken as the last option. Basing from your description of the problem, the most probable case is poor firing. You will need to do a full check on timing, fuel mixture and spark.

Cutting out can be caused by poor fuel. In this case, there might be water on the carburetor reservoir. Drain the carbs. Until the muddy or rusty residue becomes clear. This procedure doesn't require you to open the carbs but if you want to be sure. You can do full carburetor cleaning meaning you clean the jets as well.

The rattling noise can be caused by timing. The timing chain maybe loose or there's a failure of one of cylinders to fire. Since you mentioned it runs fine again, im guessing there's a problem with the spark plug. Make sure you have good plugs. I recommend replacing them all at once to narrow down the problem. Even if the spark plug seem to be fine, the copper core could have been corroded. I recommend replacing it if its more than a year old and have been extensively used.

Make sure you have good fuel and air mixture. It usually is 2.5 to 3.5 turns out from a full close. but if you haven't made changes to it yet, let it be. This will save your plugs from wearing out too soon.

The leaky intake manifold can cause lose of power, and will definitely lean out the mixture. Physically check it to make sure there isn't any cracks or big holes that can let air in.

I hope this info helps.
levibit

  • Linda Lue
    Linda Lue Oct 29, 2013

    STILL don't know anything about changing the spark pluig!

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Would a malfunctioning stater, not starter, stop my 1988 xt600 from starting? I have power running to all lights horn ext...., everything is working except ignition system. It only has power coming from...

typically a stator will not cause the bike not to start, unless it is grounded out and draining the battery, in which case nothing would work, or at least wouldnt work as well as normal. You have powerer from the regulator to the battery, so you would have to check the stator output to be sure, and check for a grounded stator. Unfortunately im not to familure with this make and model, so a service manual would be a great purchase for ya.
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I just bought a 1988 yamaha xt600 it runs great except sometimes out of the blue it will just start cutting out and backfiring and i scary rattling noise comes from the motor area then after i turn it off...

Hi and welcome to fixya,

Hi and welcome to fixya. The intake manifold should be taken as the last option. Basing from your description of the problem, the most probable case is poor firing. You will need to do a full check on timing, fuel mixture and spark.

Cutting out can be caused by poor fuel. In this case, there might be water on the carburetor reservoir. Drain the carbs. Until the muddy or rusty residue becomes clear. This procedure doesn't require you to open the carbs but if you want to be sure. You can do full carburetor cleaning meaning you clean the jets as well.

The rattling noise can be caused by timing. The timing chain maybe loose or there's a failure of one of cylinders to fire. Since you mentioned it runs fine again, im guessing there's a problem with the spark plug. Make sure you have good plugs. I recommend replacing them all at once to narrow down the problem. Even if the spark plug seem to be fine, the copper core could have been corroded. I recommend replacing it if its more than a year old and have been extensively used.

Make sure you have good fuel and air mixture. It usually is 2.5 to 3.5 turns out from a full close. but if you haven't made changes to it yet, let it be. This will save your plugs from wearing out too soon.

The leaky intake manifold can cause lose of power, and will definitely lean out the mixture. Physically check it to make sure there isn't any cracks or big holes that can let air in.

I hope this info helps.
levibit
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I have a 1988 yamaha xt600. can you tell me what a bike will do if the intake manifold leaks a little tiny bit

The fuel mixture will be weaker than required and it won't tick over very well plus throttling down may cause backfire.
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I just bought a 1988 yamaha xt600 it runs great except sometimes out of the blue it will just start cutting out and backfiring and i scary rattling noise comes from the motor area then after i turn it off...

make sure all the ground connections are good. jigle the harness around to try and find them. on another note,if the rings are burnt, this will give good operation, except under any load. I would check the compression to see if the engine is good, if good compression then I would suspect the ignition. check for worn points, and erattic spark from the coil.
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I just bought a 1988 yamaha xt600 it runs great except sometimes out of the blue it will just start cutting out and backfiring and i scary rattling noise comes from the motor area. i just had a new...

well first thing to check is the cyl pressure, at cold temps the pressure can be normal and at high temps it will be higher, im not sure the factory cyl pressure is for this model, but as with all motors too much pressure can cause higher heat and backfiring, as well as a clanking of the crank and rod. also take the carb off and completly clean it out, and note the idle adjust screw all the way in and then 2 and a half turns out, for stock engines, and a little half turn either way at a time till it idle correctly. I seriously dont think its ignition either,
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