2000 Harley Davidson FLHRCI Road King Classic Logo
Posted on Jul 27, 2010
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How do I replace a drive belt on a 1999 harley

How do I replace a drive belt on a 1999 harley davidson road king?

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Anonymous

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  • Master 4,565 Answers
  • Posted on Jul 27, 2010
Anonymous
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On a Big Twin, you must pull the entire primary drive off the engine.

Disconnect the battery. Take the outer primary cover off the engine. Remove the compensator (engine sprocket) nut. This nut is very tight and has Loctite thread locker on it. 150-165 foot pounds of torque. You'll need to something to lock the chain up so the engine does not turn while loosening or tightening this nut. We use what is called a "locking bar". Remove the small plate with the screw and locknut in the center of the clutch assembly. Remove the mainshaft nut up inside the clutch assembly. It torques to 60-80 foot pounds LEFT HANDED TREADS. Remove the nut from the primary chain tensioner. Grab the compensator sprocket and the clutch assembly and lift the primary drive out of the cover.

Take the small screw out of the center of the jackshaft and remove the starter jackshaft.

From the right side of the bike, remove whatever you have to remove to get to the starter, exhaust pipes or whatever. Disconnect the battery cable and the small wire from the starter. Remove the two bolts holding the starter on inner primary cover.

Go back to the left side of the bike. Remove the four bolts that holds the inner primary to the engine, and the two that hold the primary to the transmission. There's one bolt coming in from the backside that has a braided wire on it on the early models. There may be four bolts holding the inner primary onto the transmission. When you have all the bolts out, the primary will come off easily. If it does not seem to want to come off, you may still have a bolt somewhere. Do not beat on the primary cover with even a rubber hammer. It should come right off.

Now, you'll have to remove the rear wheel, rear shocks, belt guards, and remove the swing arm.

As you can see, it's a pretty involved job on a Big Twin.

Good luck
Steve

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1995 Harley Davidson FLHR Road King. Makes a clunky noise when I put into to 1st and 2nd gear. Also feels if bike wants to not go?

Question edited for clarity and full year make and model.
Question moved to correct category from 'Road Motorcycles'.

Clunk noises when shifting are caused by badly adjusted clutches and slack primary chains and final drive belts.

Clutch
https://www.google.com/search?q=1995+Harley+Davidson+FLHR+Road+King+adjust+clutch

Primary Chain
https://www.google.com/search?q=1995+harley+davidson+flhr+road+king+adjust+chain+tension

'not wanting to go', could be a few things, but starts with checking the spark plugs, following by cleaning the carburetor.
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How do you know when to replace the drive belt without taking it off? Just bought a 1999 road king whith 26,000 miles.

Depends on a dozen things. If you follow this rule, you will not go far wrong: "If in doubt, throw it out - replace it".

I don't think I would be taking any chances on breaking down away from home when you can replace this belt for relatively little $. Between it's apparent age (12 years ) and the miles on the belt (26,000) ... I would replace it.

Of course, you can ask the pros at your local Harley shop for their opinion. My bet is they will say Replace It.

Thank you for your question @ FixYa.com
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