2003 Suzuki SV 650 Logo

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Posted on Aug 03, 2009
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Need a new Oil Cooler for SV650 2007

How much for a new oil cooler for SV650 2997? What should i be paying to have it fitted?

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  • Master 440 Answers
  • Posted on Aug 03, 2009
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Joined: Jun 27, 2009
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Hi
I'd try to have it fixed by a radiator company that deals with aluminium its amazing what can be repaired
Its also amazing what Suzuki want to charge for a new one!!
Ride Safe
Bike-Doc

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TOURING OIL COOLER


REMOVAL

Pull out on the bottom of the oil cooler cover to disengage the lower retaining pins, then pull the cover up and remove it. THEN remove the 2 screws that hold the oil cooler to the frame. THEN loosen the clamp and slide them down the oil hoses, disconnect the hoses from the oil cooler adapter and remove the oil cooler. (To remove the hoses from the oil cooler, cut clamps the clamps with side cutters).


INSTALLATION

Push the oil hoses onto the oil cooler fittings, align the hoses and tighten the hose clamps using special hose clamp pliers. THEN secure the cooler to the frame with the two fasteners and tighten them to 20-22 ft-lbs (27.1-29.8 Nm). THEN put clamps on the hoses, install the hoses onto the oil cooler adapter fittings and tighten the clamps. THEN install the oil cooler cover upper latches first and then push down and back to engage the lower pins into the grommets.

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I need 2 know how to remove the radiator

THIS IS a 1995 LINCOLN CONTINENTAL W/4.6L ENGINE
iIBELIEVE TOWN CAR IS DIFFERENT LET ME KNOW IF SO AND PLEASE DONT FORGET TO RATE ME


REMOVAL
  1. Disconnect battery ground cable (14301).
  2. Drain engine coolant.
  3. Remove engine air cleaner (ACL) (9600).
  4. Remove upper radiator hose (8260) from water bypass tube.
  5. Remove radiator overflow hose (8075) from radiator (8005) and fan shroud (8146). NOTE: Loosen transmission oil cooler lines while securely holding radiator connector with a back-up wrench.
  6. Remove transmission oil cooler line from oil cooler inlet fitting.
  7. Remove nuts retaining A/C condenser core to the radiator.
  8. Disconnect engine control sensor wiring (12A581) from the auxiliary electric cooling fan motors and the CCRM.
  9. Raise vehicle on hoist.
  10. Remove splash shield from lower radiator support (16138) and front sub-frame (5C 145).
  11. Remove lower radiator hose (8286) from radiator. NOTE: Loosen transmission oil cooler lines while securely holding radiator connector with a back-up wrench.
  12. Remove oil transmission cooler line from oil cooler outlet fitting on radiator.
  13. Remove retaining screws for power steering/transaxle oil cooler and position cooler aside.
  14. Support fan shroud, radiator and A/C condenser core (19712) with a suitable jackstand. Remove lower radiator support. Position jackstand aside and carefully remove radiator and fan shroud.
  1. Remove two retaining bolts for fan shroud at top of radiator and remove fan shroud from radiator.
  2. Remove upper radiator hose from radiator.
INSTALLATION
  1. Follow removal procedure in reverse order.
  2. Tighten fan shroud bolts and A/C condenser core nuts to radiator to 3-5 Nm (27-44 inch lbs.) .
  3. Tighten lower radiator support bolts to 8-11 Nm (71-97 inch lbs.) .
  4. Tighten transmission oil cooler lines to fittings to 25-28 Nm (18-21 inch lbs.) .
  5. Tighten power steering/transaxle oil cooler and splash shield retaining screws securely.
  6. Refill engine coolant.
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