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Posted on Jul 05, 2009

1991 KLE 500 TENSIONER ADJUSTMENT,IS THIS A COMMON FAULT? Noise is intermittent like a chain rattle.does not increase with revs,hard to locate.

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  • Posted on Jul 05, 2009
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Joined: May 18, 2009
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Most likely needs a new timing chain go and get it checked out

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Timing chain tensioner

If this is a 4cyl., check the drive belt tensioner first, there is a TSB for a tensioner rattle that is a common failure . To test , remove the drive belt and start the engine and see if the noise is gone,
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I have a 318i 1999 m it has a knocking/rattling noise when u rev above 3000 or accelerate. but when it drives no noise at all until u push down to overtake or speed off is the noise there. please...

Hi quintincoetz,

If your noise is a ratlling noise, more like a chain top end noise, then I would recommend first checking your oil level and condition. If the oil level is ok, you can remove the oil cap while the engine is running and look for oil lubrication on the valve train. It will probably splatter out a little. The most common cause of the noise is a failing timing chain tensioner. It allows the chain to have too much slack and slap against the guild rails. The tensioner is not too hard to replace and not very expensive either. If you have more than 100k miles, it is recommended to replace anyways. If your noise is more low pitched and more like a knock, I would recommend having a technician look at further.
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I own a 2004 BMW R1200CL. Almost every time I crank the engine I can hear the valves rattle. I have checked and adjusted the valve clearances to spec. The rattle goes away after the engine starts, but...

Yep, most of these bikes do rattle on startup. The noise is from cam chain slack. A hydraulic tensioner is used in the engine on each side as there are two cam chains. The tensioner leaks down after the engine sits for a while and the chain rattles for a few seconds till the tensioner gets pumped back full of oil again. Once the chain is tight again, then no noise.

BMW came out with an improved tensioner (doesn't leak down as quickly) that you can install on your engine to fix the rattle. Note that it is much easier to change the RHS tensioner than the LHS one.

Good Luck!
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When warm i notice a cam chain type noise. could this be a worn cam chain tensioner . the bike has covered 36000 miles

it can either be a worn tensioner or need for a valve adjustment. if you rev the engine and noise goes away, you need a new cam chain tensioner. if the noise remains or gets worse when you rev it up, you need a valve adjustment and should replac the tensioner anyway. 36,000 miles on the motor is definitely mileage for an adjustment if it's never had one.
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Noise from engine a rattle

does it sound like a chain rattle if so could be either cam chain tensioner needs replacing or even the cam chain itself is the noise bad because all chain driven cam engines make some noise
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Rattles at low reves only

THE RATTLING YOU HEAR AT LOW R'S IS MORE THAN LIKELY THE CAM CHAIN RATTLING. THE CHAIN TENSIONER IS ADJUSTABLE TO A DEGREE BUT A BIKE OF THIS AGE(IF OVER SAY 10000 MILES) MAY NEED A NEW CHAIN TO ALLEVIATE THIS PROBLEM. LOOSE CHAIN CAN CAUSE CAM TIMING TO VARIATE CAUSING A SLIGHT MISFIRE.
THIS MISFIRE COULD ALSO BE THE RESULT OF DIRTY CARBS. IF SO THEY WILL NEED CLEANING AND SYNCING.
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Same rattle and noise

this is easy one if you put the a/c on do you hear the rattle if yes then shut off the a/c if the noise go away then it is the compressor
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Intermittent rattle

The 93 model should have the sprung Guzzi timing chain tensioner so although it may not be the best in the world I wouldn't have thought it would make that sort of noise unless the spring's broken.,,,
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