2003 Harley Davidson XL 883 R Sportster Logo
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Anonymous Posted on Jun 27, 2014

How to remove a rear drive belt on a 2003 harley davidson sportster 883 100 year anniversary bike

2 Answers

David Payne

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  • Harley Davidson Master 14,162 Answers
  • Posted on Jan 28, 2016
David Payne
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Repair Manuals Online

The Internet, though, has a large number of web sites where you can buy service manuals and schematics from bookstores, publishers, and other collectors. Here is just a sampling of whatsites are out there:

http://www.clymer.com/
http://www.haynes.com
https://www.howtomotorcyclerepair.com/


nikonf8

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  • Contributor 23 Answers
  • Posted on Sep 07, 2014
nikonf8
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You can download a manual cheap on this site then you will have all the info you need check it out
http://harley-davidson.service-manual-download.com

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5 Related Answers

Anonymous

  • 2712 Answers
  • Posted on Nov 20, 2008

SOURCE: oil drain plug

Follow the hose that goes to the frame from the oil tank. Loosen the clamp and pull.

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Anonymous

  • 1 Answer
  • Posted on May 02, 2009

SOURCE: I have Harley Davidson 2000 Sportster 883. I

Neg cable corroded thru.
I bet you have 12v at the battery and less at the other end of the neg cable.
I had the same problem.

Anonymous

  • 218 Answers
  • Posted on Jul 02, 2009

SOURCE: 2003 Harley Davidson Sportster 1200 Custom Tachometer kit

The only idea that i can come up with is that you dont have a good ground..or the guage was bad when you bought it..i hope this..Keith

Anonymous

  • 4565 Answers
  • Posted on Sep 24, 2009

SOURCE: Adjusting timing on Harley Davidson 1976 sportster

The advance timing should be 35° before Top Dead Center. This is how you find out which mark this is.

Get the rear wheel of the bike off the ground, remove the spark plugs, shift the bike into fourth gear, and remove the timing plug from the left engine case.
Now, take an ordinary PLASTIC DRINKING STRAW and insert it into the front spark plug hole. Do not use anything else or you stand a chance of it breaking and then you'll have to pull the head to get it out. The plastic straw will bend but not break.
Bump the rear wheel in the direction that it turns while riding down the road until the piston pushes the straw all the way up and just barely starts going back down. Look into the timing hole. You should see a timing mark. This is the Top Dead Center mark. Now, bump the rear wheel BACKWARDS until you see another mark. This should be the ADVANCED TIMING MARK. The piston should 7/16" down from top dead center.

On this model Sportster the timing is advanced by a mechanical advance mechanism. These units are notorious for wearing out and not contolling the timing very well. You must remove the breaker plate to inspect this mechanism. Mark the position of the plate before you remove it. If the pins and holes in the flyweights are worn, replace the unit. Replace it with a good needle bearing unit. Replace the points and reset the gap at 0.018 - 0.020".

Anonymous

  • 4565 Answers
  • Posted on Jul 27, 2010

SOURCE: how do I replace a drive belt on a 1999 harley

On a Big Twin, you must pull the entire primary drive off the engine.

Disconnect the battery. Take the outer primary cover off the engine. Remove the compensator (engine sprocket) nut. This nut is very tight and has Loctite thread locker on it. 150-165 foot pounds of torque. You'll need to something to lock the chain up so the engine does not turn while loosening or tightening this nut. We use what is called a "locking bar". Remove the small plate with the screw and locknut in the center of the clutch assembly. Remove the mainshaft nut up inside the clutch assembly. It torques to 60-80 foot pounds LEFT HANDED TREADS. Remove the nut from the primary chain tensioner. Grab the compensator sprocket and the clutch assembly and lift the primary drive out of the cover.

Take the small screw out of the center of the jackshaft and remove the starter jackshaft.

From the right side of the bike, remove whatever you have to remove to get to the starter, exhaust pipes or whatever. Disconnect the battery cable and the small wire from the starter. Remove the two bolts holding the starter on inner primary cover.

Go back to the left side of the bike. Remove the four bolts that holds the inner primary to the engine, and the two that hold the primary to the transmission. There's one bolt coming in from the backside that has a braided wire on it on the early models. There may be four bolts holding the inner primary onto the transmission. When you have all the bolts out, the primary will come off easily. If it does not seem to want to come off, you may still have a bolt somewhere. Do not beat on the primary cover with even a rubber hammer. It should come right off.

Now, you'll have to remove the rear wheel, rear shocks, belt guards, and remove the swing arm.

As you can see, it's a pretty involved job on a Big Twin.

Good luck
Steve

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Related Questions:

0helpful
2answers

How to change drive belt

You have not provided the year of your motorcycle so here is the directions for a 2006 Harley-Davidson Touring Bike. If you need advice as to how to change a belt on a different model year post again with the model year and ask again. If you need directions on how to remove the rear/replace any or all of the rear wheel or the swing arm or the primary case or the starter or the front or rear drive sprockets or etc etc post another request and if I see it I will respond to it.

2006 TOURING DRIVE BELT REMOVAL AND INSTALLATION


Remove the rear wheel and the rear swingarm and then the primary chain case assembly and then the old belt from the transmission sprocket and then install the new belt on the transmission sprocket and re-install the primary case assembly, the rear swingarm assembly and the rear wheel.

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Rear belt driver instalation

To remove and install a rear belt on your Sportster, first take the right foot peg and the brake lever off the bike. Disconnect the rear brake master cylinder and remove it. Take the front belt pulley cover off the engine. Raise the rear of the bike and support it in a safe manner. Remove the rear wheel. Remove the right rear shock absorber. Work the belt off the front pulley and over the right leg of the swingarm. Reassemble in the reverse order and adjust the tension on the new belt. Reinstall the rear brake master cylinder and bleed the brake.

Good Luck
Steve
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1answer

How do I replace the drive belt for my 2003 XLH 1200 Sportster?

Replacing the final drive belt on the Sportster is simple compared to the the Big Twins. All you have to do is disconnect the rear brake master cylinder and take the front pulley cover off. Then take the rear wheel off and the right side shock. Put the new belt on and reassemble the bike. No problem.

Good Luck
Steve
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1answer

Timing issues on a 2003 harley sportster

Can you please provide more information as to the nature of the problems you are experience. The model and year of the bike will also be helpful. Add detail and resubmit the query
0helpful
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After reinstalling rear wheel assy on a 1988 harley sportster 883, it seems to close on one side

Look at the final drive belt. Sight along the belt as you sight a rifle. Does it look straight? If not, have you got any and all spacers in the correct location?

Go to this site, BikeBandit.com, for a drawing of the rear wheel and spacers for your bike. Search under OEM parts if this is not the correct picture.

http://www.bikebandit.com/1988-harley-davidson-motorcycle-xlh883-deluxe/o/m1788

Good luck
Steve
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1answer

Fix belt on 1200 sportster 0

I assume you want to know how to replace a final drive belt on a Sporty. First off, be glad you ain't working on a Big Twin. Sportster's are much easier than Big Twins to replace the belt on.

First, get the bike off the ground where you can remove the rear wheel. Then, remove the rear shock on the right side. Remove the bolts from the rear master cylinder and the large nut that holds the right foot peg on. Remove the front pulley cover.

Take the new belt and install it with the right leg of the swing arm through the belt. You may can work the belt over the front drive pulley. If not, use an air wrench to remove the pulley and install the belt. Retorque the pulley to 110-120 foot pounds. Remember the threads on this nut are left handed.

Reinstall the rear wheel and shock absorber. Adjust the belt to the proper tension. Then replace the front pulley cover and rear master cylinder.

Check the rear brakes for proper operation.

Good Luck
Steve
4helpful
1answer

Replace drive belt on 1200 harley

To change the final drive belt on a Sportster is much simpler than doing the same job on a Big Twin Harley.

Support the bike so that you can remove the rear wheel, right rear shock absorber, the belt guard, and the front pulley cover. Take the old belt off and install the new one. Put the bike back together and adjust the belt to have about a 1/2" up and down movement in the middle of the belt with 10 pounds of force applied. Make sure your rear brakes work properly before you ride the bike.

While installing the belt, do not bend the belt in a radius any smaller than 4". Bending the belt too tightly will damage the cords inside the belt and may cause premature failure of the belt.
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