1989 Yamaha YX 600 Radian Logo

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richie lefler Posted on Sep 23, 2012
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Vacuum hose goes

I contacted you a little bit ago about fuel lines and vacuum hoses, i believe the 4 vacuum hoses on the 4 necks going inbetween the carbs and head,i believe the 1,3,4 are plugged off and where does the #2 go,i think it goes to the small vacuum spot on the gas shutoff valve,i need to know for sure before i try that,if you had a hose schemetics to send me that would help me,thanks

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Rasputin666

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  • Posted on Sep 23, 2012
Rasputin666
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Small vacuum spot on the gas shutoff valve...CORRECT

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Rasputin666

  • 413 Answers
  • Posted on Sep 12, 2012

SOURCE: where gas lines go

Normal setup is as follows...

The 3 spots on the carb are not all for fuel...the centre one is...the others are vents and are usually fitted with a short hose just to keep water out. T he fuel line goes to the bigger of the tap fittings.

The fitting on the necks are usually capped off apart from the one on number 2 which connects to the smaller tap fitting to provide a vacuum to the diaphram, allowing fuel to flow.

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Need a fuel line diagram for 1985 700 yamaha maxim

There\'s no "fuel line diagram" for the Maxim-X that I\'m aware of but the fuel lines aren\'t all that complicated.



Let\'s start at the gas tank. The petcock has 2 hoses coming from it - the smaller of the two is not a fuel line - it\'s the vacuum line to trigger the petcock valve and it connects on the hose nipple at the top of the #2 intake manifold. Some people have petcocks where the vacuum hose leaves the petcock toward the back of the bike before doubling back to the #2 manifold. Others have petcocks where the vacuum hose leaves the petcock toward the front of the bike before connecting at the #2 manifold. Either way works. It\'s not important which way as long as the hose doesn\'t get kinked and cut off vacuum from the manifold.



The larger hose from the petcock is, of course, the main fuel feed. From the factory there was not an in-line fuel filter in that hose but there should be. In fact, it\'s one of the first things I recommend to people who are tinkering with their X fuel system. Install an inline fuel filter right behind the petcock as shown here:

http://www.maxim-x.com/fuel_filter.html (there are pictures midway down the page)

The end of the hose emerging from the fuel filter has bends in it in order to neatly find it\'s way to the fuel T between the #2 and #3 carbs. The T is just above the tops of the bowls. Don\'t be afraid if you see the fuel T rotate while pressing the hose onto it - that\'s fine.... unless it rotates too freely in which case the seals might dried up and you might experience some seeping or even full blown leakage around the T fitting where it enters the #2 and #3 carbs. Oh... one more thing about the main fuel hose - there is a guide loop bolted to the carb rack on the rail joining the top-back of the carbs, between the #2 and #3 carbs. The main fuel hose is meant to be held in that guide loop.



Two down - two to go.



There are only two remaining and identical fuel hoses - they are actually float bowl vent/overflow hoses. There are 2 more T fittings on the X Mikunis - both are at the same level.... just a bit higher up than the fuel T for the main fuel hose. There is one vent/overflow T between carbs #1 and #2 and another between carbs #3 and #4. Just like the main fuel inlet, these T fittings also rotate. But unlike the main fuel inlet, if they rotate too freely and imply that the seals may be dried up, it\'s of little consequence because they\'re only vent/overflow fittings anyway. If the carbs are setup right and the float valves aren\'t sticking then there should never be any fuel in those hose at all. Seriously - they should remain forever dry and fuel-free if everything is correct. It\'s only when the float valves stick or if someone incorrectly sets the float levels too high that you\'d ever expect to see any fuel coming from those fittings through either of the vent/overflow hoses.



There is one caution about connecting the 2 vent/overflow hoses. Make sure they aren\'t directed UP from the T fittings and draped over anything before heading down again. The hoses should leave the T fittings in a downward direction, otherwise, if there\'s some kind of condition that causes float levels to be too high, draped hoses will allow the fuel levels to get much higher in the carbs before draining away and that can lead to other unhappy things.



So to sum up - there are only 4 hoses involved in the Maxim-X fuel system (unless you\'re in California in which case there\'s an extra bottle and lines). 1.The petcock vacuum hose, 2.The main fuel feed which goes to a T between carbs #2 & #3 and which should have an inline fuel filter installed, 3.The left float bowl vent/overflow hose which connects to a T between carbs #1 and #2 and should be directed down, and 4.The right float bowl vent/overflow hose which connects to a T between carbs #3 and #4 and should be directed down. That\'s all there is.



HAP

www.maxim-x.com
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How to remove gas tank on 2003 ultra classic electric glide

1. Drain fuel tank as follows:
Obtain a short section of hose with a 5/16 inch (7.9 mm) I.D.
Insert bolt in one end of hose and install hose clamp to
ensure that end is securely plugged. Using a side cutters, cut
clamp from one end of crossover hose beneath fuel tank.
Quickly replace crossover hose on fuel tank fitting with open
end of short hose while directing flow of gasoline from free
end of crossover hose into suitable container.
2. Remove seat.
3. Purge the fuel supply line of high pressure gas. Proceed
as follows:
a. Remove the 15 amp fuel pump fuse.
b. Start the engine and allow the vehicle to run.
c. When the engine stalls, operate starter for 3 seconds
to remove remaining fuel from fuel lines.
4. Unthread bolt and remove battery negative cable (black)
from battery negative (-) terminal.
5. Carefully cut anchored cable strap securing main harness
bundles, console pod conduit, fuel level sender/fuel pump conduit, and fuel vapor vent tube to left side of frame backbone.
6. Open fuel door on console. Remove two Allen head
screws inboard of rubber bumpers. These screws
secure console to clip nuts on the canopy bracket.
7. Remove Allen head screw to detach flange at rear of
console from clip nut on fuel tank weldment.
8. Lay a clean shop towel on forward part of rear fender.
9. Remove filler cap from neck of fuel tank. Remove console
and lay upside down on shop towel. Reinstall filler cap.
10. At top of canopy, depress button on socket side of 3-
place Mini-Deutsch connector to release fuel tank harness.
11. Gently pry fuel vapor vent tube from fitting on filler neck
of fuel tank. Exercise caution to avoid pulling fitting from
filler neck.
12. Locate quick-connect fitting on left side of fuel tank. Pull
up on chrome sleeve and pull down on fuel supply line
fitting to disconnect.
13. Remove two fuel tank front mounting bolts (with flat
washers) from left and right side of frame. Remove bolt
(with flat washer) to free rear of fuel tank from frame
backbone.
14. Remove fuel tank from vehicle.
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How to change fuel lines

saws use a flow thru carburetor design , fuel is drawn out of tank and excess unused fuel is returned to tank thru other line , the clear primer bulb starts this "flow thru " process and engine vacuum (running ) continues it

when replacing lines many folks forget what line went thru what hole (change them one at a time ) this requires a little detective work to figure out what hose thru what hole goes , with a little fuel in tank tilt saw front to back , see what hose always gets the end covered up with liquid level , this line always goes to farthest hole in tank back and that hose goes to fitting nearest the primer bulb ,, due to process of elimination there's only one other possible place for the other line
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The hose is on the side of the gas cap and it runs down to the bottom of the quarter panel. When I filled the gas tank up, gas comes out of this hose. We just had the fuel pump replaced. Its not leaking...

There are normally two hose lines from the fuel filler that run to the tank. The larger one carries the fuel from the nozzle to the tank. The smaller one is a vent hose that allows vapors to leave the top of the tank while filling. These vapors come back to the nozzle area and can be vented and/or collected by the nozzle depending upon air pollution standards in your area. If your second hose is running to the bottom of the quarter panel, it is probably the vent hose that may not have been reconnected at the top of the tank when the fuel pump was replaced. The fuel running down there is from kickback fuel at the time the pump shuts off. The real problem is that the vent line is open on top of the tank and when the tank is full, that can allow vapors and fuel to escape out of there and it could contact hot exhaust areas - a major fire or explosion hazard. Have this inspected and repaired IMMEDIATELY.
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Where gas lines go

Normal setup is as follows...

The 3 spots on the carb are not all for fuel...the centre one is...the others are vents and are usually fitted with a short hose just to keep water out. T he fuel line goes to the bigger of the tap fittings.

The fitting on the necks are usually capped off apart from the one on number 2 which connects to the smaller tap fitting to provide a vacuum to the diaphram, allowing fuel to flow.
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How to drain a2005 f 150 gas tank, bad fuel

The best way to drain the tank would be by removing the filler neck hose going to the tank and then using a small hose to insert into the tank going into the neck.the reason for a small hose or a piece of metal line like a brake line and then slide a long piece of rubber hose over the line about one foot and clamp it tight to line,the next step is to one; put a slice or small cut about 3 inches from the end of the rubber hose and if you have an air nozzle push it into cut on line and blow air into it, this will make vacuum and fuel will start to flow out of hose.
With out an air nozzle you will have to **** on end of hose to get it to flow,CAUTION DONT GET GAS IN MOUTH!!!!!.With the metal line you will need to get it past the ball in the neck of tank, this is the reason i said to use a small metal line, you will need to bend it and move around to get past ball. slide into tank to hit bottom. DONT MARK SPARKS!!,
i DO IT THIS WAY ALL THE TIME, DONT MAKE FAST STROKES GETTING INTO TANK.
The other way is to drop tank and remove the fuel pump assm and then drain threw the top hole that pump sits into. hope this is helpful. good day.
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Hyundai santafe 2004 how to fix p0456...or what are ur suggestions for repair? i was advised to change the gas cap!

Here's the procedure:

Purge Control Solenoid Valve (PCSV) Line Inspection
1. Ignition "OFF".
2. Disconnect the hose leading from the PCSV to the intake manifold at PCSV.
3. Using a vacuum pump, apply specified vacuum(Approx. 15 in, Hg) to the manifold side of the valve and verify PCSV holds vacuum.
4. Ignition "ON" & Engine "OFF".
5. Install scantool and select "EVAP PURGE VALVE" on the Actuation Test mode.
6. Activates "EVAP PURGE VALVE" by pressing "STRT(F1)" key.
7. Verify PCSV release vacuum while valve is activating(should hear a faint click from PCSV).
8. Repeat this procedure 4 or 5 times to ensure PCSV reliability.
9. Is PCSV working properly?
YES
? Go to "Canister Closing Valve(CCV) Line Inspection" procedure.
NO
? Verify arrow on PCSV is pointing towards intake manifold. If it is not, reverse installation. Reinstall as necessary.
? If OK, check for cracks or damage in hose connecting PCSV and intake manifold. Repair or replace as necessary.
? If OK, test with a new PCSV and check for proper operation. If problem is corrected, replace PCSV and go to "Verification of Vehicle Repair" procedure.
Canister Closing Valve(CCV) Line Inspection
1. Return vehicle to original condition.
2. Ignition "OFF".
3. Disconnect the hose connecting Canister Closing Valve(CCV) to canister.
4. Blow air to the canister side of the valve and verify air escapes to the air filter side.
5. Turn ignition on and jumper a wire to GND(back probe) at terminal 2 of the ECM connector(CCV valve should click).
6. Blow air into hose and verify air does not escape.
7. Repeat this procedure 4 or 5 times to ensure CCV reliability.
8. Is CCV working properly?
YES
? Go to "Fuel Tank Pressure Sensor Inspection" procedure.
NO
? Check for cracks or damage in hose connecting CCV and canister. Repair or replace as necessary.
? If OK, replace CCV. If CCV was stuck closed, inspect all lines and canister for liquid fuel. Replace any contaminated components and blow out lines and go to "Verification of Vehicle Repair" procedure.
Fuel Tank Pressure Sensor Inspection
1. Start engine and install scan tool.
2. Monitor "FUEL TANK PRESSURE" parameter on the current data list with depressing increasing engine speed.
Specification : Signal value will vary between -2mmHg to 2 mmHg depending on variation in engine speed.
A. Approx. 0~2 mmHg(2.5V) at Ig. On
B. Approx. 0 mmHg at 1400rpm .
C. Approx. -2 mmHg at 4000rpm.

3. Is signal value within specification?
YES
? Go to "PCSV to Canister Line Inspection" procedure.
NO
? Check for cracks or damage in hose connecting canister and fuel pump. Repair or replace as necessary.
? Check for open or short in FTPS harness. Repair as necessary.
If OK, test with a new FTPS and check for proper operation. If problem is corrected, replace FTPS and go to "Verification of Vehicle Repair" procedure.
PCSV to Canister Line Inspection
1. Check for leakage in hose.
(1) Disconnect the hose leading from the canister to the PCSV at canister.
(2) Using a vacuum pump, apply specified vacuum[Approx. 10cmHg(4 inHg)] to the manifold side of the valve and verify PCSV holds vacuum.
(3) Monitor vacuum pressure for 1 minute. After 1 minute, pressure should not drop more than 2cmHg(0.8 inHg).
(4) Is pressure within specification?
YES
? Go to "2. Check for leakage in canister" procedure.
NO
? Check for cracks or damage in hose connecting PCSV and canister. Repair or replace as necessary and go to "Verification of Vehicle Repair" procedure.

2. Check for leakage in canister.


Thoroughly check all fuel vapor hoses and hose clamps between:
1. Canister and fuel tank.
2. Canister and CCV.
3. Canister and PCSV.

If NG, replace hose or clamps as necessary and go to "Verification of Vehicle Repair" procedure.
If OK, go to next step as below.
(1) Disconnect hose clamps and remove canister assembly .
(2) Block the hose of between:
A. Canister and fuel filler neck.
B. Canister and CCV.
C. Canister and PCSV.

(3) Apply maximum of 10cmHg(4 inHg) pressure through fuel tank port from canister.
(4) With system sealed and pressurized, check for leaks.
(5) Were any leak(s) found?
YES
? Repair or replace leaking system component(s) and go to "Verification of Vehicle Repair" procedure.
NO
? Go to "Fuel Tank Line Inspection" procedure.

Fuel Tank Line Inspection
1. Relieve the fuel system pressure and remove the fuel tank.


Before removing the fuel tank, make sure the fuel hoses are not leaking.

2. Block all of the following outlets:
(1) Fuel lines.
(2) Fuel filler neck.

3. Apply maximum of 10cmHg(4 inHg) pressure to the EVAP. hose at the fuel tank. Then, pinch the EVAP. hose to retain the pressure.
4. Check the suspect area for leaks with a soap solution.
5. Were any leak(s) found?
YES
? Repair or replace leaking system component(s) and go to "Verification of Vehicle Repair" procedure.
NO
? Check for poor connection between ECM and component: backed out terminal, improper mating, broken locks or poor terminal to wire connection. Repair as necessary and go to "Verification of Vehicle Repair" procedure.
8helpful
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I am installing a Holley 2818 on my '65 327 and need help with routing the PCV lines. Which line goes to the PCV inlet on the carb? The rear block inlet or the one on the oil filler neck?

OIl filler neck goes to the air cleaner ,the PCV needs to go to manifold vaccum from a Valve cover to the carb body below the throttle plates or a outlet on one of the intake runners...
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Its stuck and willnot drop down I removed the strapes and have a jack under it it will not come down I tryed prying on it but it will not buddge

What is stuck? The Fuel Tank? If it is the fuel tank you have to loosen the filler neck hose. It is a hard rubber hose with a clamp on it. There are also up to 4 other steel lines or steel with rubber lines that go to the top of the tank. Hope there is only a little fuel in it!!!
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