2002 Harley Davidson XL 1200 S Sportster Sport Logo
Anonymous Posted on Jun 25, 2012

How to change spark plugs on a 02 harley sportster 1200 custom ?

  • Anonymous Jun 26, 2012

    I thank you for your reply. But I was told there are 4 spark plugs on my 02 harley sportster 1200. And what I what to know is... Do I have to remove the gas tank to get at the 2 plugs, and how hard is that to do?

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1 Answer

Brett Drew

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  • Harley Davidson Master 449 Answers
  • Posted on Jun 26, 2012
Brett Drew
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With the engine cold, remove the wires from the spark plugs, then use a spark plug socket to remove them. Set the gap on the new plugs at 0.040 (forty thousandths). Give the threads a light coating of anti seize and install the new plugs. Re-install the wires and you are done.

5 Related Answers

Anonymous

  • 22 Answers
  • Posted on Nov 10, 2008

SOURCE: spark plug

The proper air gap is .032 to .036 depending on spark plug brand.

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Anonymous

  • 4565 Answers
  • Posted on Dec 15, 2009

SOURCE: 2003 Harley Davidson XL 1200 C Sportster Custom

I would guess stale gasoline or fuel. Try fresh fuel in the tank. If this doesn't clear the problem, you could need to have your carburetor or fuel injection system cleaned. I'm not even sure if they put fuel injection on Sportsters since I don't work on fuel injected bikes. I mostly work on the older bikes like Panheads, Shovelheads, Evos. Not too many Sportsters but have worked on a lot of Ironhead Sportsters. Try the fuel first. It's a cheap fix. Hope it works for you. Good luck with the knee replacement. My wife had one knee replaced and it works great.

Anonymous

  • 2712 Answers
  • Posted on Nov 20, 2008

SOURCE: oil drain plug

Follow the hose that goes to the frame from the oil tank. Loosen the clamp and pull.

Anonymous

  • 2712 Answers
  • Posted on Nov 20, 2008

SOURCE: spark plug

The proper air gap is .032 to .036 depending on spark plug brand.

ginocussen

Gino Cussen

  • 217 Answers
  • Posted on Jun 01, 2009

SOURCE: what is the proper motor oil for a 1200 custom sporty

Personally ....as a mechanic....I would recommend Amsoil 10w40....check it out?

http://www.amsoil.com/storefront/mcf.aspx

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Spark plug

The proper air gap is .032 to .036 depending on spark plug brand.
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