Torque specs fork crown pinch bolts

front

1. Install or connect the following:
   • Strut assembly
   • Fork to the strut and torque the bolts to 59 ft. lbs. (80 Nm)
   • Fork to the lower arm and torque the bolt to 88 ft. lbs. (120 Nm)
   • Upper strut mounting nuts and torque to 36 ft. lbs. (50 Nm)
   • Brake hose bracket
   • Front wheel
2. Check and/or adjust the wheel alignment.

--------------------rear------------

To install:

1. Install or connect the following:
   • Strut assembly and mounting bracket and torque the bolt to 36 ft. lbs. (50 Nm)
   • Upper arm and rear carrier bolt and torque the bolt to 88 ft. lbs. (120 Nm)
   • Lower mounting bolt
   • Rear wheel

Thanks for contacting FixYa. I was reviewing some of the older un-answered questions trying to ensure your issue has been resolved.

KTM Torque settings

1. Collar screw, front wheel spindle Front axle nut 40Nm 30ft lbs
2. Brake Caliper front Brake Caliper front Loctite 243 2 19ft lbs
3. Brake Disk, front Brake disk front Loctite 243 1 11ft lbs
4. Brake Disk, rear Brake disk rear Loctite 243 1 11ft lbs
5. Clamping screws, upper fork bridge Top triple clamp 20Nm 15ft lbs
6. Clamping screws, lower fork bridge Bottom triple clamp 15Nm 11ft lbs
7. Clamping screws, fork stubs Front axle pinch bolts 10Nm 7ft lbs
8. Collar nut, rear wheel spindle Rear axle nut 80Nm 59ft lbs
9. Hex nut swingarm bolt Swingarm nut 100Nm 74ft lbs
10. Hex collar screw handlebar clamp Upper handlebar clamps 20Nm 15ft lbs
11. Allen head screw handlebar support Lower handlebar clamps Loctite 243 4 30ft lbs
12. Shock absorber top Shock absorber top bolt 60Nm 44ft lbs
13. Shock absorber bottom Shock absorber botton bolt 60Nm 44ft lbs
14. Sprocket screws Rear sprocket bolts Loctite 243 3 25ft lbs
15. Ball joint for push rod Rear brake pedal pivot Loctite 243 1 7ft lbs
16. Engine mounting bolts Engine mounting bolts 45Nm 33ft lbs
17. Engine brace Engine brace 33Nm 24ft lbs
18. Screw adjusting ring spring preload Shock preload collar bolt 8Nm 6ft lbs
19. Spoke nipple Spokes 5Nm 4ft lbs
20. Other Screws on chassis M6 10Nm 7ft lbs
21. M8 25Nm 19ft lbs
22. M10 45Nm 33ft lbs
23. Other collar nutes on chassis M6 15Nm 11ft lbs
24. M8 30Nm 22ft lbs
25. M10 50Nm 37ft lbs
26. Front Sprocket 44ft lbs

TF

Thanks for contacting FixYa. I was reviewing some of the older un-answered questions trying to ensure your issue has been resolved.

KTM Torque settings

1. Collar screw, front wheel spindle Front axle nut 40Nm 30ft lbs
2. Brake Caliper front Brake Caliper front Loctite 243 2 19ft lbs
3. Brake Disk, front Brake disk front Loctite 243 1 11ft lbs
4. Brake Disk, rear Brake disk rear Loctite 243 1 11ft lbs
5. Clamping screws, upper fork bridge Top triple clamp 20Nm 15ft lbs
6. Clamping screws, lower fork bridge Bottom triple clamp 15Nm 11ft lbs
7. Clamping screws, fork stubs Front axle pinch bolts 10Nm 7ft lbs
8. Collar nut, rear wheel spindle Rear axle nut 80Nm 59ft lbs
9. Hex nut swingarm bolt Swingarm nut 100Nm 74ft lbs
10. Hex collar screw handlebar clamp Upper handlebar clamps 20Nm 15ft lbs
11. Allen head screw handlebar support Lower handlebar clamps Loctite 243 4 30ft lbs
12. Shock absorber top Shock absorber top bolt 60Nm 44ft lbs
13. Shock absorber bottom Shock absorber botton bolt 60Nm 44ft lbs
14. Sprocket screws Rear sprocket bolts Loctite 243 3 25ft lbs
15. Ball joint for push rod Rear brake pedal pivot Loctite 243 1 7ft lbs
16. Engine mounting bolts Engine mounting bolts 45Nm 33ft lbs
17. Engine brace Engine brace 33Nm 24ft lbs
18. Screw adjusting ring spring preload Shock preload collar bolt 8Nm 6ft lbs
19. Spoke nipple Spokes 5Nm 4ft lbs
20. Other Screws on chassis M6 10Nm 7ft lbs
21. M8 25Nm 19ft lbs
22. M10 45Nm 33ft lbs
23. Other collar nutes on chassis M6 15Nm 11ft lbs
24. M8 30Nm 22ft lbs
25. M10 50Nm 37ft lbs
26. Front Sprocket 44ft lbs

TF

Thank you for contacting FixYa with your inquiry. I have been going
over some of the older help requests that have been archieved and
trying to provide solutions for those that didn't get answered. Hope
this information helps.

KTM Torque settings

1. Collar screw, front wheel spindle Front axle nut 40Nm 30ft lbs
2. Brake Caliper front Brake Caliper front Loctite 243 2 19ft lbs
3. Brake Disk, front Brake disk front Loctite 243 1 11ft lbs
4. Brake Disk, rear Brake disk rear Loctite 243 1 11ft lbs
5. Clamping screws, upper fork bridge Top triple clamp 20Nm 15ft lbs
6. Clamping screws, lower fork bridge Bottom triple clamp 15Nm 11ft lbs
7. Clamping screws, fork stubs Front axle pinch bolts 10Nm 7ft lbs
8. Collar nut, rear wheel spindle Rear axle nut 80Nm 59ft lbs
9. Hex nut swingarm bolt Swingarm nut 100Nm 74ft lbs
10. Hex collar screw handlebar clamp Upper handlebar clamps 20Nm 15ft lbs
11. Allen head screw handlebar support Lower handlebar clamps Loctite 243 4 30ft lbs
12. Shock absorber top Shock absorber top bolt 60Nm 44ft lbs
13. Shock absorber bottom Shock absorber bottom bolt 60Nm 44ft lbs
14. Sprocket screws Rear sprocket bolts Loctite 243 3 25ft lbs
15. Ball joint for push rod Rear brake pedal pivot Loctite 243 1 7ft lbs
16. Engine mounting bolts Engine mounting bolts 45Nm 33ft lbs
17. Engine brace Engine brace 33Nm 24ft lbs
18. Screw adjusting ring spring preload Shock preload collar bolt 8Nm 6ft lbs
19. Spoke nipple Spokes 5Nm 4ft lbs
20. Other Screws on chassis M6 10Nm 7ft lbs
21. M8 25Nm 19ft lbs
22. M10 45Nm 33ft lbs
23. Other collar nuts on chassis M6 15Nm 11ft lbs
24. M8 30Nm 22ft lbs
25. M10 50Nm 37ft lbs
26. Front Sprocket 44ft lbs

TF

You need 525cc's per tube, step up to a 15w as well. The factory says 10w. It doesnt provide enough damping. what do you want to know about the upper and lower pinch bolts..? size or torque specs?

Thanks for contacting FixYa. I was reviewing some of the older un-answered questions trying to ensure your issue has been resolved.

KTM Torque settings

1. Collar screw, front wheel spindle Front axle nut 40Nm 30ft lbs
2. Brake Caliper front Brake Caliper front Loctite 243 2 19ft lbs
3. Brake Disk, front Brake disk front Loctite 243 1 11ft lbs
4. Brake Disk, rear Brake disk rear Loctite 243 1 11ft lbs
5. Clamping screws, upper fork bridge Top triple clamp 20Nm 15ft lbs
6. Clamping screws, lower fork bridge Bottom triple clamp 15Nm 11ft lbs
7. Clamping screws, fork stubs Front axle pinch bolts 10Nm 7ft lbs
8. Collar nut, rear wheel spindle Rear axle nut 80Nm 59ft lbs
9. Hex nut swingarm bolt Swingarm nut 100Nm 74ft lbs
10. Hex collar screw handlebar clamp Upper handlebar clamps 20Nm 15ft lbs
11. Allen head screw handlebar support Lower handlebar clamps Loctite 243 4 30ft lbs
12. Shock absorber top Shock absorber top bolt 60Nm 44ft lbs
13. Shock absorber bottom Shock absorber botton bolt 60Nm 44ft lbs
14. Sprocket screws Rear sprocket bolts Loctite 243 3 25ft lbs
15. Ball joint for push rod Rear brake pedal pivot Loctite 243 1 7ft lbs
16. Engine mounting bolts Engine mounting bolts 45Nm 33ft lbs
17. Engine brace Engine brace 33Nm 24ft lbs
18. Screw adjusting ring spring preload Shock preload collar bolt 8Nm 6ft lbs
19. Spoke nipple Spokes 5Nm 4ft lbs
20. Other Screws on chassis M6 10Nm 7ft lbs
21. M8 25Nm 19ft lbs
22. M10 45Nm 33ft lbs
23. Other collar nutes on chassis M6 15Nm 11ft lbs
24. M8 30Nm 22ft lbs
25. M10 50Nm 37ft lbs
26. Front Sprocket 44ft lbs

TF

Front axle nut = 50-50 ft. lbs.
Front axle pinch bolt and nut = 21-27 ft. lbs.
Front brake caliper mounting bolts = 25-30 ft. lbs.
Handlebar clamp bolts = 12-15 ft. lbs.
Front Fork
Upper bracket pinch bolts = 30-35 ft. lbs.
Lower bracket pinch bolts = 30-35 ft. lbs.
Fork stem pinch bolt = 30-35 ft. lbs.
Front fender fasteners = 9-13 ft. lbs.

Thanks for contacting FixYa. I was reviewing some of the older un-answered questions trying to ensure your issue has been resolved.

KTM Torque settings

1. Collar screw, front wheel spindle Front axle nut 40Nm 30ft lbs
2. Brake Caliper front Brake Caliper front Loctite 243 2 19ft lbs
3. Brake Disk, front Brake disk front Loctite 243 1 11ft lbs
4. Brake Disk, rear Brake disk rear Loctite 243 1 11ft lbs
5. Clamping screws, upper fork bridge Top triple clamp 20Nm 15ft lbs
6. Clamping screws, lower fork bridge Bottom triple clamp 15Nm 11ft lbs
7. Clamping screws, fork stubs Front axle pinch bolts 10Nm 7ft lbs
8. Collar nut, rear wheel spindle Rear axle nut 80Nm 59ft lbs
9. Hex nut swingarm bolt Swingarm nut 100Nm 74ft lbs
10. Hex collar screw handlebar clamp Upper handlebar clamps 20Nm 15ft lbs
11. Allen head screw handlebar support Lower handlebar clamps Loctite 243 4 30ft lbs
12. Shock absorber top Shock absorber top bolt 60Nm 44ft lbs
13. Shock absorber bottom Shock absorber botton bolt 60Nm 44ft lbs
14. Sprocket screws Rear sprocket bolts Loctite 243 3 25ft lbs
15. Ball joint for push rod Rear brake pedal pivot Loctite 243 1 7ft lbs
16. Engine mounting bolts Engine mounting bolts 45Nm 33ft lbs
17. Engine brace Engine brace 33Nm 24ft lbs
18. Screw adjusting ring spring preload Shock preload collar bolt 8Nm 6ft lbs
19. Spoke nipple Spokes 5Nm 4ft lbs
20. Other Screws on chassis M6 10Nm 7ft lbs
21. M8 25Nm 19ft lbs
22. M10 45Nm 33ft lbs
23. Other collar nutes on chassis M6 15Nm 11ft lbs
24. M8 30Nm 22ft lbs
25. M10 50Nm 37ft lbs
26. Front Sprocket 44ft lbs

\TF

Fork oil capacity should be 10.9 oz in the left, and 10.8 oz right. Lower pinch bolt torque is 40 ft-lb and upper is 8 ft-lb. The steering stem nut is 72 ft-lb and the steering stem adjustment nut is 17 f-lb.