1993 Harley Davidson XLH Sportster 883 Logo
Anonymous Posted on Mar 18, 2012

I have a 1993 Harley sportster and can't get the

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  • Contributor 18 Answers
  • Posted on Apr 20, 2012
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Joined: Apr 20, 2012
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If after u loosened the chain tensioner and it's still stuck some models have a bolt through the kickstand that also goes through to the inner primary so u need to take the kickstand completely off

5 Related Answers

Anonymous

  • 216 Answers
  • Posted on Nov 21, 2008

SOURCE: 1998 harley davidson softail custom primary cover bolt pattern

Are u asking for the torque sequence for the outer primary cover ?

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Anonymous

  • 25 Answers
  • Posted on Mar 18, 2009

SOURCE: How do I remove the primary cover on a 2000 sportster 1200cc?

the spring and nut they talk about isnt behind the little cover , this little cover is for adjusting the primary chain only , the nut your after is behind the big cover (derbi cover).

hope this helps mate anything else you need to know let me know .
kind regards
bert31000

Anonymous

  • 420 Answers
  • Posted on May 25, 2009

SOURCE: 2001 sportster 883 primary cover removal.

Yes you must loosen the adjuster under the boot. Then you have to disconnect the cable from the ball and ramp.

Anonymous

  • 1 Answer
  • Posted on Sep 13, 2009

SOURCE: Throttle to engine problem on 1993 Harley 883 Sportster

 You either need to lube the cables, or adjust them. You adjust the throttle to have a 16th to an 8th inch of freeplay with the bars like youre riding straight. You adjust the snap back with the bars fully to the right. As far as the motor shutting off , you need to use the enrichner ( they call it a choke) until it will idle on its own without rapping the throttle.  Also , your idle may be set too low on the carb. The adjustment is made at the idle speed screw , right behind the air cleaner. 

Anonymous

  • 4565 Answers
  • Posted on Sep 24, 2009

SOURCE: Adjusting timing on Harley Davidson 1976 sportster

The advance timing should be 35° before Top Dead Center. This is how you find out which mark this is.

Get the rear wheel of the bike off the ground, remove the spark plugs, shift the bike into fourth gear, and remove the timing plug from the left engine case.
Now, take an ordinary PLASTIC DRINKING STRAW and insert it into the front spark plug hole. Do not use anything else or you stand a chance of it breaking and then you'll have to pull the head to get it out. The plastic straw will bend but not break.
Bump the rear wheel in the direction that it turns while riding down the road until the piston pushes the straw all the way up and just barely starts going back down. Look into the timing hole. You should see a timing mark. This is the Top Dead Center mark. Now, bump the rear wheel BACKWARDS until you see another mark. This should be the ADVANCED TIMING MARK. The piston should 7/16" down from top dead center.

On this model Sportster the timing is advanced by a mechanical advance mechanism. These units are notorious for wearing out and not contolling the timing very well. You must remove the breaker plate to inspect this mechanism. Mark the position of the plate before you remove it. If the pins and holes in the flyweights are worn, replace the unit. Replace it with a good needle bearing unit. Replace the points and reset the gap at 0.018 - 0.020".

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1995 883 harley sportster i would like to know what is involved in removing primary cover?.........please

There are a number of allen head bolts you have to remove, unless you are planning on working on your clutch or your primary chain needs replacing I would not bother going to all the trouble of removing it, as the primary chain adjuster can be accessed through the the small access plate in the primary cover. You will have to replace the gasket but you won't lose your primary oil this way.
If you do remember you will have to replace the gasket and the primary oil when you reassemble as well as torquing the bolts back to their specifications.
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How do I replace starter on 2002 sportster

First disconnect the battery cable. Then you'll have to pull the primary cover off the engine. Find the primary case drain plug underneath the rear of the primary case and remove it to drain the oil. Find the primary chain tensioner underneath the primary cover near the center and loosen the locknut. Turn the screw downwards to loosen the tension on the primary chain. Remove the left foot peg and take the "derby cover" off of the primary cover. Remove the spring and lock nut underneath the derby cover. Remove the bolts around the primary cover. As you gently pull the primary cover away from the engine, turn the clutch adjuster screw under the derby cover in a clockwise direction until the primary cover comes off. Remove the battery cable where it bolts onto the starter motor and the small single wire that plugs to the motor. Just above the clutch assembly there are two bolts. Remove these bolts and the starter will come off the engine. The bolts are different lengths. Make sure you mark which bolt goes where.

Good Luck
Steve
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A lower bolt on the primary cover broke,so i removed the shifter and foot peg bracket,then removed all of the bolts from primary cover after draining primary fluid. The primary cover still doesnt seem to...

You need to remove the derby cover from the primary that goes over the clutch adjuster. Remove the sping and the locking nut. Turn the adjuster screw clockwise while gently pulling the cover off. The cover should come off then.

Good Luck
Steve
0helpful
1answer

Will the "Derby Cover" off

No, the '91 to '93 models have a small two bolt "inspection plate" type cover where the '94 and later models have a large four bolt cover according to my manuals.

Good Luck
Steve
2helpful
1answer

How do I change the starter on my 2005 1200 xl sportster

The first thing to do is to disconnect the battery. Then, you'll have to take everything on the right side of the bike off that impedes your getting to the starter. You may have to remove the exhaust system completely. Take the battery cable off the starter. Then, on the left side of the bike, loosen the lock nut on the primary chain adjuster beneath the primary and turn the primary chain tension adjuster bolt out about two turns or so. Remove the footpeg and shfiter from that side of the bike. Take the drain plug out and drain the oil out of the primary. Remove the derby cover and take the spring and lock nut out of the clutch release mechanism. Remove the bolts that hold the primary cover on. These bolts are different lengths and sizes. Make sure you make a drawing of which bolt goes where. Turn the clutch adjuster screw clockwise while you remove the outer primary cover. Do not take the clutch cable loose but rather just put the primary cover aside somewhere. Remove the two large bolts inside the primary located just above the clutch assembly. At this point, your starter should come out.

Good Luck
Steve
3helpful
1answer

Where do you add transmission fluid, what kind, and how much do you add to a 1993 883 Harley Davidson?

The transmission and primary are lubed by the same lubricant. You pour one quart into the inspection hole at the top of the primary cover. Use H-D primary & transmission lube for Sportsters.
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How do I replace starter on 2000 sportster

You must remove the primary to reach 2 bolts holding in the starter. This is a pretty big job, first completely loosen the clutch cable, remove the derby cover, disconnect clutch cable, remove inspection cover, drain primary fluid, loosen primary chain tension er, remove shifter linkage, remove primary cover ( use a Styrofoam board to place bolts in order due to different lenghts), remove ramp and ball assembly ( need snap ring plyers), using a tool to lock the clutch basket and primary drive remove bolts( I don't remember which but one removes left hand), you now can reach the bolts holding in the starter. As I stated this is a pretty big job and you should have a manuel before starting, if you don't want to buy one you can check one out at most library's. Reverse to install and remember LOCK TITE everything.
5helpful
2answers

1998 harley davidson softail custom primary cover bolt pattern

Are u asking for the torque sequence for the outer primary cover ?
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