Does your bike have the decompression lever? If so this could be what is jamming up causing your problems.
Otherwise what often happens is that the kick starter cogs don't mesh correctly, seeing as how you have taken the kick starter apart and put it back again and now no probs I would expect that to be your problem.
It might be worth checking your kick starter for wear, or the return spring to see if it isn't broken.
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I just put the kickstarter back on, the kicker is turning the bike over fine now and there isn't any jamming. Anyone know whats going on? Cheers MK
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