1980 Yamaha XS 650 G - Answered Questions & Fixed issues

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Battery life doesnt last for more than 20 miles

If it's after you charge it fully, and then start and ride the bike, either the bike is pulling way too much power, or you just need a new battery for the bike.
2/11/2013 3:01:28 AM • 1980 Yamaha XS... • Answered on Feb 11, 2013 • 190 views
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I just bought a 1980 yamaha 650 special that had

Does the motor turm over? First thing change All fluids chech tires for dry rot make sure brakes are not frozen lube and greases all fittings
3/3/2012 1:12:35 AM • 1980 Yamaha XS... • Answered on Mar 03, 2012 • 138 views
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Ignition plate coverd with carbon deposits @100 miles, must clean them with eraser or engine misfires, won't start. Cause & remedy? Thanks!

I believe that the 1980 Xs650 still used points and condensers for ignition. I know that my 1979 did. I would check to see if you had a bad condenser. That can mess up the way that points are firing and can cause excessive carbon build-up. I'm not sure if the condensers are sold separately from a points set, but you can always buy a matched set and only install the condensers so you don't have to reset your points gap.It might also be worth checking the voltage coming into the points assembly. These Yamahas are known for bad ground points, which can spike or drop voltage at points in the electrical harness. You might be getting odd output from the rectifier, which could be due to a bad rectifier or simply bad wiring connections. But my immediate inclination is to test or simply replace the points condenser(s).
12/14/2011 4:11:25 AM • 1980 Yamaha XS... • Answered on Dec 14, 2011 • 169 views
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I need a diagram of

Try this one......... (cut and paste into your address bar)

http://members.fortunecity.com/imlucky/E5.jpg

hope this helps

Tony
9/2/2011 1:57:12 PM • 1980 Yamaha XS... • Answered on Sep 02, 2011 • 364 views
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I have a 1908 yamaha

Yes I think there are some o rings that mount the inlet pipe into the carbs, and 30 years is a long time for a rubber to stay usable
7/28/2011 1:34:49 PM • 1980 Yamaha XS... • Answered on Jul 28, 2011 • 188 views
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Where can I get an alternator rotor for a 1980

I checked four possible sources and came up empty. Your best alternative is to Google motorcycle salvage yamaha
7/10/2011 6:45:09 PM • 1980 Yamaha XS... • Answered on Jul 10, 2011 • 94 views
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Just started hearing chirping noise from engine of

I'm going to say look into the timing chain slack adjustment-some have a set screw adjuster, and occasionally the set screw has to be released so the adjuster spring can move,and then re-set the screw. The owners manual should detail this operation if required as it is normal maintenance.
If that's not it, I believe Yamaha utilizes a "overrun clutch" on the flywheel for the starter on this model, and it may be wearing out and engaging intermittently causing the chirping sound. These aren't difficult to rebuild if you have the factory repair manual and the correct flywheel puller. Good Luck!
6/8/2011 2:52:53 PM • 1980 Yamaha XS... • Answered on Jun 08, 2011 • 383 views
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I have a xs 650

hello friend, it sounds like you have a direct short in your wiring. A hot touching ground somewhere as youve probably already figured. My suggestion is to get yourself a test light and although its time consuming, run down every wire in your harness starting with the lighting and horn wires. You have an older bike so you should probably remove all the bulbs one at a time and inspect the socketts for any rust or corrosion that could be causing a direct short. Also replace any wires that have become cracked and brittle. Some wires may look as though they are not exposed to shorting up against something but while in travel a mere bump in the road could cause a instant touch and short out your fuse. good luck.
6/16/2011 3:57:46 AM • 1980 Yamaha XS... • Answered on Jun 16, 2011 • 229 views
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My brake light will go

Yamaha motorcycles of this vintage are notorious for having flaky electrical connections. Take a look at your fuse box. Do you still have the original fuse block, or has someone gradually (or all at once) replaced the stock fuse blocks with in-line fuses? I have owned a number of '78-82 Yamahas, and I've had to change out the fuse block on every single one of them.

While that might have some bearing on your tail light issue (have you checked with a voltmeter to make sure the bulb socket is getting power? Sometimes, there's enough corrosion in the socket to prevent good contact with the bulb), the more likely culprit is corrosion in one or more of the bullet connectors piecing your electrical harness together. In terms of troubleshooting, I would actually start with the ground side, as a poor ground gives exactly this type of flaky "sometimes on, sometimes off" performance.

Start with your brake bulb, rather than your tail light, because you know that power is at least sometimes getting to that socket. Find the black negative wire coming out of the socket. Even before you do any kind of wiring trace, clip a temporary ground wire onto that terminal of the bulb socket and a frame or engine bolt--or even right back to the negative terminal of the battery. There's not a lot of amperage being passed through this bulb, so you can use a thin, Radio Shack level jumper cable or simply make your own with two alligator clips and a length of insulated wire. At any rate, once you've grounded the bulb socket, try the brake switches again to see if the bulb now lights up reliably. There's a pretty good chance that it will. If that's the case, trace the black ground wire to each of its friction fit connections. Pull each connection apart, clean the connectors, and reseat everything. Continue until you've gotten all the way to the official ground. Or, if you get tired to this exercise, you can splice a fresh ground into the wire. As the wiring bundle has a common ground, this may actually help a number of components, not just your brake light or tail light.

If adding a good ground doesn't fix your intermittent bulb problem, you'll need to trace the positive side of things. Here, based on my experience with XS650s, I would suggest that you start tracing at the fuse block. I don't know what kind of metal Yamaha used, but those fuse blocks get brittle and don't always keep a good connection with the fuse or with the wires feeding into the fuse block, even if they look good in a visual inspection. Using the continuity function (or the volt meter function, with the negative cable clipped to ground), start tracing the wiring to each connection point, again pulling apart each connecting block to clean the connecting pins. Because Yamaha wraps all its wires into bundles, this will be frustrating work--it'll be easiest if you just start with testing each connecting block and checking from continuity from there. That way, you don't have to unwind any of the wrapping unless or until you find a bad link. Yamaha wires rarely shed their insulation; problems are almost always caused by tarnish at the connectors.

Good luck finding the bad connecting block, bad bulb socket, or bad ground that's keeping your lights from operating properly. The XS650 is a bulletproof bike that's great fun to ride. The electrical gremlins are a relatively minor problem in the grand scheme of things.
5/22/2011 4:10:30 AM • 1980 Yamaha XS... • Answered on May 22, 2011 • 236 views
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Hi , Can you tell me why a xs650 yamaha has

My bet is the 8mm studs also serve some other purpose, and therefore needed to be able to apply more force, evenly....Something below is the issue, and not likely the valve cover.
3/31/2011 11:00:30 PM • 1980 Yamaha XS... • Answered on Mar 31, 2011 • 214 views
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Whats the lash on the

u mean what the gap is supposed to b set at???? then i would look up a site that is VERY good at what it does.... 650central.com......they have a number u can call too and ask them :)
3/31/2011 5:06:37 AM • 1980 Yamaha XS... • Answered on Mar 31, 2011 • 136 views
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How to wire a starter selenoid

Here is how you think of it: The solenoid is a switch, in terms of the wiring. One big cable in, from the battery needs to connect to one big going out. These two terminals are larger and have a different size fastener and washer, than "the smaller one(s).

So a solenoid is an electromagnetic switch that in normally open (not allowing current between the contacts).
WHEN you put a voltage to the smaller terminal, the magnet energizes, and contact is made between the two big terminals, stop the voltage to this small terminal and the switch opens.

So, some soleniods have two smaller terminals. The puropse of the 2nd smaller terminal is to allow more voltage to be directed to the coil, only during starter engaugement. The reason for this is voltage to the coil has to be reduced, during normal operation, but this would not be enough during starting.

So, like an analog clock face, most are oriented as follows. 12 o'clock position is battery cable heavy in, 6 o'clock position is heavy out to the starter, 2 o'clock position is switch energize, and 10 o'clock position is coil feed out (light).

I figure the battery cable and starter out wires are self evident, by size. IF you were to reverse the light two wires, nothing happens, and no damage, reverse to the correct position and off you go.
3/31/2011 2:49:34 AM • 1980 Yamaha XS... • Answered on Mar 31, 2011 • 140 views
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My 1980 yamaha xs650 is spitting gasoline out of

take ur carbs apart from the bottom an ckeck the floats at most u mite have to buy a carb kit an after u have to sync the two could be a weekend job
3/20/2011 6:36:54 PM • 1980 Yamaha XS... • Answered on Mar 20, 2011 • 300 views
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Black debris on my piston head and 2 week old

the bike cant handle the ethanol is the gas. clean your plug, and top of piston, if access to, And use stay-bill in you gas.Just so you know, its all engines. Just cause it runs fine now, over time it will cause problems. Run stay-bill in then all.
3/19/2011 7:14:26 AM • 1980 Yamaha XS... • Answered on Mar 19, 2011 • 90 views
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Hi i have a 1980 yamaha xs 250s the wiring is all

Go to the site below, there you will find an Owner's Manual for your model. It is a free download site for most Yamaha models, (yours is included) It is a pdf. file and is only 3.2Mb. There you will find the complete wiring harness and a multitude of electrical troubleshooting/maintenance sections and timing issues are fully addressed in step form.. Goodluck, cheers!

http://www.yamahaownershandbook.com.au/index.php
10/21/2010 11:52:53 AM • 1980 Yamaha XS... • Answered on Oct 21, 2010 • 578 views
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Yamaha xs 650 how to wire with no battery and no

u need a battery eliminator-its a capacitor sold at harley shops--hook it up to the terminals and it turns alternator into magneto--but buy a little lite u can put on handlebaars so if electrics go out u wont kill a tree
10/5/2010 6:51:13 PM • 1980 Yamaha XS... • Answered on Oct 05, 2010 • 500 views
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I have the shifter assembly taken apart as the

Yes. There is a switch on the top rear center case that activates the neutral light. A wire connects at the top of the switch.

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8/6/2010 1:02:45 PM • 1980 Yamaha XS... • Answered on Aug 06, 2010 • 138 views
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Does anyone know where i could obtain a 1979 1980

As of July 29, 2010 this is the list from ebay..........Good deals.
http://shop.ebay.com/?_from=R40&_trksid=p3907.m570.l1313&_nkw=xs850+manual&_sacat=See-All-Categories
7/30/2010 2:26:21 AM • 1980 Yamaha XS... • Answered on Jul 30, 2010 • 323 views
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Need to know how to sink my carbs and adjust them

Do you have a synchronizing tool? If not, you'll need one, either homemade or store bought. All what synching the carbs means is that they are both pulling in the same amount of gas and air based on manifold vacuum pressure.
5/24/2010 2:18:27 PM • 1980 Yamaha XS... • Answered on May 24, 2010 • 296 views
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Carburator problems- jets varnished up, runs on full choke only

Disassemble the carb and soak the entire carb in denatured alcohol. A bit of vibration will help to break up the varnish. The alcohol will eat the varnish in 15 minutes or so. Now finish with spray carb cleaner and an air hose. Concentrate on the pilot jet. Spray into every fuel circuit ( hole ) you can find.
5/18/2010 3:12:05 AM • 1980 Yamaha XS... • Answered on May 18, 2010 • 349 views
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