20 Most Recent 2003 CCM 604 DS Supermoto Questions & Answers


Hi, Djkeitch sorry you can't find the first and best tool you ever bought for your CCM despair not for a mere $0 you can download another one. For more information about your issue and free downloads that you will need please visit the websites below. Good luck and have a nice day.
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Oil level when left standing for while
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2003 CCM 604 DS... | Answered on Jan 24, 2016


Hi, Blonde_bird_ for this situation I would call my local dealer or reputable shop's service/parts department and inquire about any possible quick fix, answers, or parts inquiry. If necessary, transport your bike to the dealer or shop and have a professional technician take it for a test drive, if it is in running condition, and give you a written estimate of repairs and answer any specific questions you may have about your problem. Good luck and have a nice day.

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e

2003 CCM 604 DS... | Answered on Jan 24, 2016


Hi, Anonymous sorry you can't find the first and best tool you ever bought for your CCM despair not for a mere $0 you can download another one. For more information about your issue and free downloads that you will need please visit the websites below. Good luck and have a nice day.
CCM 644 Dual Sport Supermoto 2003 service manual DOWNLOAD FREE FULLMANUALS...
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CCM 604 DS Dual Sport
CCM 604 DUAL SPORT 1998 2002 Review

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e

2003 CCM 604 DS... | Answered on Jan 24, 2016


Hi, Vladimir for this situation I would call my local dealer or reputable shop's service/parts department and inquire about any possible quick fix, answers, or parts inquiry. If necessary, transport your bike to the dealer or shop and have a professional technician take it for a test drive, if it is in running condition, and give you a written estimate of repairs and answer any specific questions you may have about your problem. For more information about your issue and free downloads that you will need please visit the websites below. Good luck and have a nice day.

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e

2003 CCM 604 DS... | Answered on Jan 24, 2016


Hi, Alan sorry you can't find the first and best tool you ever bought for your CCM despair not for a mere $0 you can download another one. For more information about your issue and free downloads that you will need please visit the websites below. Good luck and have a nice day.
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CCM 604 Trail 2001 service manual DOWNLOAD FREE FULLMANUALS COM
CCM Spares 604 Supermoto
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Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e

2003 CCM 604 DS... | Answered on Jan 24, 2016


Hi, Anonymous first perform the following tests:
1. Fill acid type batteries to proper levels.
2. Charge battery overnight at 1-2 amps you need 12.5 volts or better after charging.
3. Check battery terminals for damage or corrosion, check the battery cables at "BOTH" ends for loose, corroded, or broken connectors, "INSIDE" and outside the cable harness, perform connector wiggle test and check cables with an ohmmeter if necessary.
4. Hook up battery positive cable, then with your multimeter on the milliamp scale connect one lead to the negative battery post and the other lead to the ground cable. Meter should read 3 milliamps or less, 10 milliamps with a radio, 15 milliamps with radio and CB. If your meter reads higher you need to isolate the circuit by pulling fuses and circuit breakers one at a time and observe meter for a drop in amperage then get out your test light and track down the short in that circuit.
5. Hook up a voltmeter to the battery and start the engine, if meter falls below 9.0 volts while cranking you need to perform a proper load test on the battery and replace if necessary.
6. With the engine running at 3600 RPM, the battery should read 14.3-14.7 volts if not continue tests.
7. Unplug the voltage regulator from the alternator at crankcase by the front of the primary cover.
8. To test voltage regulator go to https://www.youtube.com/watch?v=F8EjV0IjW9Q
9. With ohm meter, one lead grounded, touch alternator pin meter should read infinity, if not replace the stator.
10. With ohm meter, both leads touching alternator pins meter should read 0.1 to 0.2 ohms on 1989 and later models. 0.2 to 0.4 ohms 1988 and earlier models, if not replace the stator.
11. With the voltmeter set on AC scale, both leads touching alternator pins meter should read 16 to 20 volts AC for every 1000 RPM'S 1989 and later and 19 to 26 volts AC for every 1000 RPMS. If not replace the rotor.
For more information about your issue and free downloads that you will need please visit the websites below. Good luck and have a nice day.
http://forum.ccmmad.co.uk/search/5/?c=3&mid=257334&month=10&year=2012
http://staniforths.co.uk/documents/06-Electrical.pdf
CCM 604 Trail 2001 service manual DOWNLOAD FREE FULLMANUALS COM
CCM Spares 604 Supermoto
Rotax Manual pdf

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e


2003 CCM 604 DS... | Answered on Jan 24, 2016


Hi, Anonymous sorry you can't find the first and best tool you ever bought for your CCM despair not for a mere $0 you can download another one. For more information about your issue and free downloads that you will need please visit the websites below. Good luck and have a nice day.
ccm 604e dual sport rotax opinions
Advice for buying CCM
CCM 604 Trail 2001 service manual DOWNLOAD FREE FULLMANUALS COM
CCM Spares 604 Supermoto
CCM 604 DS Dual Sport

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e

2003 CCM 604 DS... | Answered on Jan 24, 2016


Hi, Anonymous for this situation I would call my local dealer or reputable shop's service/parts department and inquire about any possible quick fix, answers, or parts inquiry. If necessary, transport your bike to the dealer or shop and have a professional technician take it for a test drive, if it is in running condition, and give you a written estimate of repairs and answer any specific questions you may have about your problem. For more information about your issue and free downloads that you will need please visit the websites below. Good luck and have a nice day.
CCM 404e review long
604ds rotax final drive sprockets
CCM 604 Trail 2001 service manual DOWNLOAD FREE FULLMANUALS COM
CCM Spares 604 Supermoto
CCM 604 DS Dual Sport

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e

2003 CCM 604 DS... | Answered on Jan 24, 2016


Whoa friend, calm down, we'll get thru this. Do you have an owners manual ? if not get one from your dealer they are an invaluable tool. You have either a dipstick or a sightglass 4 checking your oil level ,right? On top of the crankcase on either left or right side there is a plug w/ a handle on it
(kinda like a stove/oven knob only smaller) This is your dipstick or just a cover if you have a sightglass. It unscrews to reveal a hole...THIS is where you pour in your oil....do not over fill....Good Luck to you my friend.....Tim

2003 CCM 604 DS... | Answered on May 11, 2009


Almost any cheap and cheerful MX lift stand.

2003 CCM 604 DS... | Answered on Nov 10, 2008


Without a doubt has to be the REMUS factory race can but beware this is one awful load can it goes with the 185 main jet also supplied with the can also there is a club discount group buy available from Quill, which has a nice bark and is road legal, but needs a bit more fettling with jets (Rotax engine) Suzi engine uses a 135 main jet ,,,

2003 CCM 604 DS... | Answered on Nov 10, 2008


One of the most popular tyres now is the Maxxis Goldspeed. These are great tyres and come in various compounds from street compound to ultra soft. Street Sports are a superb compromise for riders who don't compete on track. They deliver great performance and grip and are fantastic value for money. Same pattern as the race intermediates but manufactured with a road compound for extra mileage.,,

2003 CCM 604 DS... | Answered on Nov 10, 2008


Hi, Max_barney sorry you can't find the first and best tool you ever bought for your CCM despair not for a mere $0 you can download another one. For more information about your issue and free downloads that you will need please visit the websites below. Good luck and have a nice day.
ccm oil Supermoto General Visordown
2002 CCM R30 644 SUPERMOTO info please guys
http://www.ludd.luth.se/~joshua/xf650/xf650service.pdf
CCM Spares 604 R30
CCM R30

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e

CCM 604 DS... | Answered on Jan 24, 2016


Hi, Carl if you have a CKP sensor it needs compression to send the correct signal to the ICM/ECM, make sure both spark plugs are in heads and use a grounded third plug to check for spark or hold spark plug cable close to spark plug in the head. If still not getting spark the usual suspects are:
1. Fouled spark plugs.
2. Discharged battery, check battery terminals for damage or corrosion, check the battery cables at "BOTH" ends for loose, corroded, or broken connectors, "INSIDE" and outside the cable harness, perform connector wiggle test and check cables with an ohmmeter if necessary.
3. Loose connection at ignition coil or plug between ignition sensor and module.
4. Spark plug cables in bad condition, shorting / leaking, spark plug cable connections loose.
5. Faulty ignition coil or ignition / electronic module
6. Failed CKP, CMP, or BAS sensor.
7. Faulty ignition switch.
8. Security alarm failing to disarm needs reset
Good luck and have a nice day.

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e

CCM 604 DS... | Answered on Jan 24, 2016


Hi, Anonymous and the usual suspects are:
1. Spark plugs in bad condition or partially fouled.
2. Spark plug cables in bad condition and leaking.
3. Spark plug gap too close or too wide.
4. Faulty ignition coil, module, and or sensor.
5. Battery nearly discharged.
6. Check battery terminals for damage or corrosion, check the battery cables at "BOTH" ends for loose, corroded, or broken connectors, "INSIDE" and outside the cable harness, perform connector wiggle test and check cables with an ohmmeter if necessary.
7. Intake air leak.
8. Water, dirt, or rust in the fuel system, carburetor and/or filter.
9. Fuel tank vent system plugged or carburetor vent line closed off.
10. Carburetor controls misadjusted.
11. Damaged carburetor.
12. Loose, dirty, or corroded ignition module connector at crankcase.
13. Faulty MAP, CKP, O2, and/or CMP sensors.
14. Incorrect valve timing.
15. Weak or broken valve springs.
16. Damaged intake or exhaust valve.
For more information about your issue and free downloads that you will need please visit the websites below. Good luck and have nice a day.
CCM MAGNUM BrutaliTune Tunable Motorcycle Performance Exhaust Muffler
SILVER spark plugs 2 for CCM 560 604 640 R30
Rotax Manual pdf
CCM Spares 604 Supermoto
CCM 604 DS Dual Sport

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e

CCM 604 DS... | Answered on Jan 24, 2016


Hi, Anonymous sorry you can't find the first and best tool you ever bought for your CCM despair not for a mere $0 you can download another one. For more information about your issue and free downloads that you will need please visit the websites below. Good luck and have a nice day.
http://www.hainesmc.co.uk/ccm_motorcycle_spares/ccm_604_spares
CCM 604 DS Supermoto carburetor Google Search
Rotax Manual pdf
CCM Spares 604 Supermoto
CCM 604 DS Dual Sport

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e

CCM 604 DS... | Answered on Jan 24, 2016


down is on and up is reserve , half way between is off ! reserve about 1-2 ltrs

CCM 604 DS... | Answered on Jan 22, 2014


die cast not repairable ! if a flip cap is there a surround with several screws ? then it should mate up to others ! ccm uk ... P...

CCM 604 DS... | Answered on Jan 08, 2014


I possibly have the same problem. I have narrowed it down to a fuel (lack of) problem. If you remove the seat and take off the vacum tube leading to the fuel tank cut off valve ( on the bottom of the fuel tank) you will be able to squirt a little fuel directly into the intake manifold,replace the tube and hopefully it will start instantly.no dought it will then stop repeat the process several times.
I suspect there is an electric soleniod system to deliver fuel on startup, I have dismantled the carb and am fairly sure the problem is with the electric needle system on the rear of the carb.
Hope it helps

CCM 604 DS... | Answered on Feb 07, 2011


Manual gearbox I assume. A similar thing happened to me. Tho problem was faulty clutch. The clutch did not open. Probably a work shop job.

CCM Motorcycles | Answered on Nov 14, 2018

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