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Ford Master
4,390 Answers
- Posted on Jul 26, 2011
Re: To start with my power steering pump was making a...
Section 11-00: Steering System-Service
1999 Taurus, Sable Workshop Manual
SERVICE PROCEDURES
Purging Power Steering System of Air
NOTE: If the air is not purged from the power steering system correctly, a second customer concern or pump failure could result. This condition can only occur on pre-delivery vehicles with evidence of aerated fluid or vehicles that have had steering component repair.
A whine noise heard from the power steering pump may be caused by air in the system. The following procedure must be performed whenever any of the following are performed:
- All power steering noise complaints with evidence of aerated fluid on pre-delivery vehicles only, prior to any component repair.
- After any power steering system component (for example, gear or hose) has been replaced and the noise is heard.
Fluid Level Top-Off Procedure
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Check and fill pump reservoir to dipstick full cold or remote reservoir center mark.
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Disable ignition by removing Fuse 10 in the fuse junction panel.
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Crank engine 30 seconds, check fluid level and add if required.
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NOTE: Do not hold steering wheel on stops.
Crank engine 30 seconds while cycling the steering wheel lock to lock.
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Check fluid level and add fluid if required.
Air Purge with Vacuum External Source Procedure - 3.0L (2V) Engine, Flex Fuel and 3.4L SHO Engine
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Tightly insert the rubber stopper of the air evacuator assembly into pump reservoir.
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Reinstall Fuse 10 used to disable ignition and start vehicle.
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Apply 20-25 in-Hg (85-88 kPa) maximum vacuum for minimum of three minutes at idle; maintain maximum vacuum with vacuum source.
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Release vacuum and remove vacuum source.
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Add fluid to full warm or reservoir center mark.
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Reinstall vacuum source and apply 20-25 in-Hg (85-88 kPa) vacuum.
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NOTE: Do not hold steering wheel on stops.
Cycle steering wheel from lock to lock every 30 seconds for approximately 5 minutes.
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Shut engine off, release vacuum and remove vacuum source.
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Add Motorcraft MERCON Multi-Purpose (ATF) Transmission Fluid if necessary and install dipstick or reservoir cap.
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NOTE: Do not hold steering wheel on stops.
Start engine and cycle steering wheel from lock to lock every 30 seconds for approximately 5 minutes.
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Check for oil leaks at all connections.
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In severe cases it may be necessary to repeat air purge with vacuum source procedure.
Air Purge with Vacuum External Source Procedure - 3.0L (2V) and 3.0L (4V)
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Add Motorcraft MERCON® Multi-purpose (ATF) Transmission Fluid XT-2-QDX or MERCON® equivalent to approximately 2.5 cm (1 in) (make a mark) above the top of the supply line.
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Tightly insert the rubber stopper of the air evacuator assembly into the pump reservoir.
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Apply 85-88 kPa (20-25 in-Hg) maximum vacuum for a minimum of three minutes.
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Add Motorcraft MERCON® Multi-purpose (ATF) Transmission Fluid XT-2-QDX or MERCON® equivalent until the level is at the marked point.
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Repeat Steps 3 and 4 until the fluid level stabilizes.
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Check reservoir level and add Motorcraft MERCON® Multi-purpose (ATF) Transmission Fluid XT-2-QDX or MERCON® equivalent to the FULL WARM (MAX) mark.
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Install the number 10 fuse in the fuse junction panel. Start the engine.
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NOTE: The front wheels must be off the floor during lock-to-lock rotation of the steering wheel.
NOTE: Do not hold the steering wheel on stops.
Reinstall the vacuum source and apply 85-88 kPa (20-25 in-Hg) maximum vacuum and cycle the steering wheel from lock-to-lock every thirty seconds for a minimum of 5 minutes.
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Shut the engine off, release the vacuum and remove the vacuum source.
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Add Motorcraft MERCON® Multi-purpose (ATF) Transmission Fluid XT-2-QDX or MERCON® equivalent to the FULL WARM (MAX) level. Install the dipstick or reservoir cap.
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NOTE: Do not hold the steering wheel on stops.
NOTE: In severe cases, it may be necessary to repeat air purge with vacuum source procedure.
Start the engine and cycle the steering wheel from lock-to-lock every thirty seconds for approximately five minutes.
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Lower the vehicle front end.
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Check for oil leaks at all connections.
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