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Posted on Aug 27, 2008
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Not charging 1999 F250 - same issue, not charging. Alternator with internal regulator (tested on and off truck) is good, battery is good, no fuses blown. Any suggestions on what else could be the problem?

  • 3 more comments 
  • craig896 Oct 10, 2008

    1999 Ford F250 Light Duty Super Cab. Battery is not charging. New battery new alternator (even though the old one tested ok). There's an orange wire coming from the internal voltage regulator. This wire has continuity from the regulator to the fuse box under the hood. The fuse is good. There is no continuity between the fuse box and the battery. Bypassing this wire with a jumper directly to the battery makes everything work. Alternator starts working, battery starts charging, warning light turns off. My mechanic want $200 to track down the fault in the wire. Does anyone know if this wire can be bypassed safely without having to trace it all around the engine compartment looking for the break?

  • Al LaBonte
    Al LaBonte Oct 26, 2008

    I'M having the same problem, But to add to it my battery light doesnt come on anymore either. when you turn the key to the on position ,Could this be one of the problems ??

  • marnix01 Jan 23, 2009

    only diffarance i have is its a f260 6 cylinder 1988 and the only thing i have not replaced is the altenaor wiring harnes including fusable link

    the car starts with a new battary but continues to give a 12 volt reading at the battary

  • Anonymous Mar 14, 2014

    1997 saturn alternator runs and test good just dose not want to charge battery

  • Anonymous Mar 24, 2014

    new alternator all fuses good

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  • Posted on Aug 29, 2008
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Possibly a fusible link somewhere in the circuit has burned through and disconnected the circuit.A wiring diagram would be needed to look for the location of any fusible links Ohms check the wires involved in the alternator charging circuit to verify continuity.

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I have a 94 f-350 with the 6.9l DIESEL and the battery's won't charge

How old is the battery? In general, vehicle batteries are considered 'old' after 5 years especially on bigger engines.
Using a volt meter or a multimeter set to Volts try this. With the engine off and the Keys out test the voltage directly on the battery. You should get a reading somewhere around 12.6 to 13.2 volts. Start the engine and retest the battery voltage. If the alternator is working correctly the reading should rise to somewhere around 13.6 to 14.2 volts.
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Where is the alternator fuse for a 2005 mod landcruiser sahara?

Hi Charles
I haven't seen an Alternator with a Fuse.
They Generate 35-55 or more Amps and are usually connected directly to the Battery Positive. Check at Alt. Main Terminal with MultiMeter. Check for Good Ground.


The small wire on the back of the alternator often comes from Ignition Key + to control the charge rate.
The Modern Alt. also has an internal Regulator Circuit to control charge rate.

If trying to save money.... Alternators can be split open on the Bench and repaired. Just put a mark across joint before opening.
Use a brush hook (make one) to hold brushes back while re assembling.

Items to watch for:
Brushes Worn Out - no juice to Rotor to excite (generate)
Diodes Blown - (Multimeter Test on Diode Function for shorts / open. Simple Unsolder, Press out & replace
Regulator Blown - Buy replacement
Stator Coils Corroded or Shorted/Open or bad solder joints.

Remove Alternator & Bench Test.

Good Luck
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How to diagnose and repair bad alternator in your car or truck
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What could be draining a brand new battery along with having a brand new alternator?

the alternator is not charging
problems include incorrect alternator ( internal voltage regulated as against external voltage regulated )
blown rectifier plate ( charing with ac current instead of DC)
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best have it checked by an accredited auto electrician
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New battery and new alt. but still doesn't charge 1999 f 150

check that the new alternator has the right type of regulator for it . If you have an internal regulated alternator on a car that has an external regulator then it will not charge . Both look the same but it may have int -reg on the housing some where.
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Battery not charging..good alternator...internal regulated alternator

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1996 jeep cherokee sport gen light has come on and only charging 9.96 volts when i test with multi meter at back of alternator do they have external regulator wich can be replaced

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Does the battery charge even after it drains. Even though it's a new alternator, it could still be bad. The battery could even have a dead cell because it's draining while you're driving. Sounds mainly like the alternator output isn't enough. Internal voltage regulator inside the alternator is usually a big problem, it can't be replaced, except by a new alternator or have yous rebuilt.

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I PUT A NEW ALTERNATOR AND BATTERY IN A 1999 FROD

check for a blown fuse,sometimes if the battery cable is connected when changing an alternator it overloads the fuse,also check for power at any fusible links
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