1992 Saab 900 Logo

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Anonymous Posted on Jul 02, 2011

1992 saab 900 turbo oil pan bolt is rounded really severely. Any advice on how to break free if vice grips don't work. Also could it be a left handed thread?

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Anonymous

  • 76 Answers
  • Posted on Dec 16, 2008

SOURCE: 1993 saab 900 belt diagram

Sorry, I don't have access to a Bentley now. There are 4 belts, 2 for alternator etc, 1 for aircon and 1 for pwr steering.
The power steering belt goes round the power steering pump & crank pulley only.
The paired belts go round crank pulley, alternator and water pump.
The aircon belt goes round crank pulley, aircon compressor and tensioner.
Alternator / water pump pair are closest to the engine.
Power steering is in the middle (with aircon) or closest to the bulkhead (without aircon).
Aircon (if fitted) is closest to the bulkhead.

(1) If you do not have an AC compressor, skip this step and go to step 2. If you dohave one, begin by cutting any cable ties that hold the main wiringharness to the AC hoses. Lift the harness up and over onto the camcover until it's near the PCV valve, and is now out of your way.

All nuts & bolts in this step are 13 mm.

Then, slacken the 2 bolts attaching the AC tensioner pulley mount (athick triangular steel plate) to the head. Use a long box wrench (ringspanner, in Englishicon_cheesygrin.gif ).

Using a deep-wall socket (or an offset ratchet wrench, or plain wrench)on the adjuster nut, back it off until there's no more tension in thebelt (you won't be able to remove the belt yet, though).

Now, remove the upper of the 2 mounting bolts and its washer, and pivot the tensioner down; remove the belt.

Remove the lower bolt, and lift out the tensioner. Look the triangularplate over for cracks, and spin the pulley to see if its bearing issmooth and quiet. (If you find problems, the pulley is about $15 and www.eeuroparts.com sells the entiretensioner assembly for something like $70.) Back off the adjuster nutuntil it's about 1/4" (1/2 cm) from the end of its threaded rod (usevise-grips to clamp the rod's other end onto the triangular plate, orput the whole thing in a vise).

(2) Slacken the bolt and nut holding the power steering pump to thehead and to the RH engine mount, respectively. Slacken the adjuster nut(yes, anotherthreaded-rod type thing) by about 1/2" (1 cm). You can use a normalwrench for this, but it takes forever--so I made a special tool bytaking a cheapo 13 mm open-jaw wrench and bending it to a 45-degreeangle just below the jaws (cut it to length if it's too hard tomaneuver). Loosen the mounting nut until it's almost off (but not completely off,or you'll lose the bolt it screws onto--this bolt was designed to fallout when the nut is removed). Pull the nut end of the threaded rodtowards the firewall to get it of the adjuster fork. Push the pumptowards the engine centerline and pull its belt off (you may need topry with a screwdriver to get it out of the pump pulley completely).

(3) Slacken the 16 mm nut on top of the alternator. Back off the alt.adjuster's 10 mm nut about 1/2" (1 cm)--a ratcheting wrench helps here.(This is the last threaded rod--I promise.) Completely remove the 16 mmnut, and pull the adjuster towards the firewall until it's out of thealt.

Now for the clever part: Cut yourself a wedge from a piece of wood (2 x4 is perfect), with a rise of 3" (8 cm) and a run of about 12" (30 cm).Push the alt. towards the engine, and shove the wedge in between theside of the alt. and the coil-spring tower (master cylinder mountingbracket works, too). Keep pushing the alt. and driving the wedge downuntil the alt. is so close to the engine that it's compressing thelower heater hose.

Pull the outer belt off the alt. pulley. Working from the RH side ofthe car, lift the belt off the water pump pulley and then disengage itfrom the crank pulley. Now, pull the inner belt into the outergroove of the water pump pulley. Go back to the LH side of the car, andmove the inner belt into the alt. pulley's outer groove. Try removingit from this pulley; if too difficult, either wedge the alt. closer tothe engine or try pulling the belt off the water pump pulley from theRH side of the car (a helper is very useful for all this).

(4) Install the new inner belt by fitting it into its groove in thecrank pulley first. Work it into the outer grooves of the alt. andwater pump pulleys, then into the inner ones. Install the outerbelt--again, first onto the crank pulley, then the water pump and alt.pulleys.

Remove wedge. Insert tensioner into alt. making sure the threaded rodsettles into its fork, and refit its 16 mm nut--but don't fully tightenit yet. Tighten 10 mm adjuster nut until belts can be pushed in only1/2" (1 cm) by thumb pressure (applied 1/2 way between water pump andcrank pulleys).

(5) Push PS pump as close to engine centerline as possible, andfinger-tighten its mounting bolt to hold it there. Fit a new beltaround the crank pulley first, then work it into the pump pulley groovefrom the bottom of the pulley until it pops in. You may need to use both hands, and/or carefully pry the belt on with a screwdriver.

Loosen the bolt you just tightened. Pull the pump away from enginecenterline, insert threaded rod into its fork (you may have to back theadjuster nut off some more), tighten the mounting nut (but notcompletely), and screw in the adjuster nut until the belt deflects asdescribed in (4) above.

(6) Start the engine. Blip throttle, watching the belts deflect as theengine speed goes up and down. If the "blur" you see midway down eachbelt is over 1" (2 cm) wide, tighten the belt(s) until it isn't. Tighten the PS pump mounting nut and bolt, and the 16mm nut on the alt.

If your car doesn't have AC, your belt replacement is over!

(7) If you haveAC, reattach the tensioner to the head with the lower bolt only (andleave this bolt finger-tight). Fit the new belt around the crankpulley, then around the compressor pulley and, finally, around thetensioner.

Reinstall the top tensioner bolt and its washer. Be careful and patienthere--you're threading a steel bolt into aluminum, so make sure it goesin straight. You may have to back off the tensioner nut a little. Leavethis bolt finger-tight.

Screw in the adjuster nut to get the deflection as described in (4)above. Start the engine, and blip the throttle. Watch belt's "blur" on LHside of engine. Adjust as in (6). Switch on compressor, and repeat.

If satisfied, tighten the 2 tensioner bolts. Return wiring harness toits original position, and re-secure with cable ties if needed.

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Anonymous

  • 91 Answers
  • Posted on Apr 10, 2009

SOURCE: 1992 Volvo 740 Wagon w/o Turbo: Timing Belt Needs Replaced

It is a right hand thread and you usually need an impact gun. Take the fan out of the way, to give you more room, I have found that helps.

Anonymous

  • 76 Answers
  • Posted on Apr 29, 2009

SOURCE: how to relace clutch cable on 1995 saab se 900 turboon saab 900se

1. Remove the battery.
2. Remove the clutch cable end from the clutch arm end at the wire stop.
3. Slide out the rubber doughnut from the gearbox housing which holds the clutch cable
4. Move the distribution box nut and the alarm pin attached to it (some modules)
5. Disconnect the clutch cable holder from the fender and the data link holder.
6. Remove the drivers lower panel below the steering wheel and remove the air duct as well as the knee shield.
7. Slide out the fuse box holder and ICE Box (should be a black box with many wires going to it). You can remove the instrument cluster at this point but you can also do this without removing the cluster with a little patience
8. Move the pedal spring to one side and remove the eye catch for the cable.
9. Remove the clutch cable by pulling it out from the engine compartment
10. Reinstall in the reverse. Saab actually came out with a bulletin which Needed one to install two washers at the back of the new cable instead of one. The factory cable comes with one but you can remove the 2nd washer off the old cable and install it on the new cable so two exist. This helps take up excessive pedal slack.

Anonymous

  • 1201 Answers
  • Posted on Aug 29, 2009

SOURCE: OBD2 code P0171 MAF sensor too lean

The maf sensor is either dirty, or needs replacing. Try cleaning it first.
Disconnect the black tube from the air filter housing, and the sensor housing, there should be a thin wire going across inside, get a can of air intake cleaner (at any auto parts store) and spray it in there, be very careful when you wipe that wire off. wipe off any excess cleaner inside.
If the same problem still exists, change the sensor.

Anonymous

  • 510 Answers
  • Posted on May 24, 2010

SOURCE: Having trouble locating the fuel pump and fuel

Fuel pump in tank
Relay located fascia fuse box/relay base

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1answer

My dipsticktube is broken off about tow inches above the motor. it a 93 s-10 with a 4.3. how would l remove it?

If the remaining part of the dip-stick tube is oil soaked. It should pull out easily. Take a small screw or bolt and slide it into the tube. The bolt must fit inside snug (don't use one that will drop down and inside the pan). At the bottom of the tube, wet it with penetrating oil (to break up the rust). Then attach the vice-grips to the tube. The bolt or screw is to prevent you from crushing the tube. Gently rock the vice-grips back and forth, to break the tube loose from the engine block. Don't be too rough, you don't want to break the tube flush. If you are unsuccessful, remove the vice-grips and with a small hammer and flat chisel. Gently tap the bottom of the tube. Don't cut through it, the goal is to try to break the rust inside loose. After a few taps, reconnect the vice-grips and try again. you may need to repeat 6-12X so be patient. Please let me know about your progress and if you have other questions, good luck.
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Bolt is stripped can get off tried penetrating oil didn't work need help

I would use a vise-grip that fits really snug and you should be able to break it loose. You will want to replace the bolt so you don't have this problem again
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Remove oil pan

Find your oil pan's drain plug -- it just looks like a bolt from the outside. Use this to drain the oil from your vehicle first (keeps you from getting covered in oil later). Once the oil has drained out (usually it will still be dripping, but that's OK) put the plug back in so you won't get dripped on. Then find all of the bolts around the pan that you just drained -- there should be several around the top of the oil pan connecting it to the engine. Once you have removed all of these bolts, the oil pan should come off relatively easily -- most times it gets a little stuck to the oil pan seal, so you might have to pull on it a little, or if it's really stuck, you might have to pry it off (be careful not to damage the oil pan when doing this). If you notice that the oil pan is REALLY stuck on there, make sure you got ALL of the bolts (if you miss one the pan will not move).
Once the oil pan is off the car, and you have done what you need to do, clean the surfaces where the oil pan will connect back to the car -- making certain that the old gasket has been totally removed (leaving debris from the old oil pan seal will keep the new seal from functioning correctly. When you go to put the pan back on the car, make sure you have the oil pan seal set perfectly where it is supposed to go, then hand tighten the bolts back where they should be. Don't tighten all of the bolts down quite yet.
Check to make sure that the oil pan seal has not moved out of place, then tighten one bolt, but not ALL the way tight yet. Once you have one bold mostly tightened with your wrench, start tightening the bolt on the opposite side of the pan from the first one you just tightened -- and make this one about as tight as the first one. Next, double check that the seal has not moved, and then tighten a bolt on a 90 degree angle from your first two. Next, do the bolt opposite the third. Work on one bolt at a time, making sure that you don't tighten two bolts next to each other in a row. This will help you make sure you do not move or distort your oil pan seal as you are replacing the oil pan. I don't know the exact number of bolts, but if you follow the pattern from the diagram below as much as you can, you should not have too many problems. Once all of the bolts have been wrench tightened in this order (or similar depending on how many bolts there are, and their placement) go around the pan one more time, making sure that all of the bolts are nice and snug and you should be just about done -- don't forget to put more oil in the car before you turn it on :-)
Bolt Tightening to keep pan seal from slipping out of place:
1 ----- 9 ----- 6 -----4 ' ' 7 8 ' ' 3 ----- 5 ---- 10 --- 2
1helpful
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I have a 1992 Saab 900 Turbo. It has the Tape deck/radio up top and down near the shifter it has the seperate clarion cd player. All stock. The radio works, but it looks like no power is going to cd...

Many of those radios had a secret code which could only be had thru the dealership. So- you had to take it to the dealer who pulled the radio and got one number then that would get you the secret code which you then wrote on the housing of the radio so you don't have to go thru this. Good luck with that.I just love classic foreign cars.

Or you could have a blown fuse. Under the hood drivers side.
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2002 concorde oil drain plug rounding off, and wont loosen any help

Hello,
A few things. One you can use an air hammer with a chisel adapter on it and hit the rim of the bolt (don't put it through your pan.) This is the way I get them out when nothing else will. You can try a pair of Vice Grips. They work well sometimes but if it is really really stuck then it will have to be tapped out with an air hammer. Another thing, when that plug finally does come out, there is a good chance that it will strip the threads on the pan a bit. The pan will need to be tapped so the new plug will go inside the pan.
Regards, Tony
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How do i remove the altenator from a 1992 saab 900?...i can't get the bottom bolt out!...thanks...sean

Unfortunately this is a very tight space to work in.There are a couple of bolts holding the bracket against the engine block.You need to remove those bolts and then swivel the alternator with the bracket still attached to it.You will then have room to remove the bottom bolt.You need to remove the oil filter and oil filter housing first.PLEASE REMEMBER TO REINSTALL THE OIL FILTER AND HOUSING BEFORE STARTING THE ENGINE.
2helpful
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Plug was overtightened .. subsequently stripped .. took it in for an oil change & they tried a vice grip on the plug .. no movement but bolt head is gone . I need remobe the plug .. I have a new...

They should have never used a vice grip. You always use a socket on any hard to remove bolts because it provides equal force around the entire bolts. Vice grips only grab two sides.
You can try a bolt extractor, you can purchase them at Lowes and other places.
If it doesn't work, you will need a new oil pan.
Stop going to the place(s) that put it on too tight, and tried to take it off with vice grips.
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The bleeder valve on mt slave cylinder won't break loose please help

Hi, try giving a dose of wd40 etc on the thread & leave for a while, also a gentle tap on the end can help sometimes. If it's already been rounded off & you can't get a spanner to grip, try using vice grip locking pliers, or if it's an sae bleeder, try tapping a metric socket on or vice versa if you can find one that's slightly smaller than the correct size. Hope this helps :)
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What type of oil on 97 saab 900

If turbo in a temperate climate, use 0W40 or 5W40 synth for year round protection. If naturally aspirated, you can use the same or 5W30. If you live a particularly hot climate, 10W40 will work just fine too, and you might even be well off to go to 10W50, at least in the hottest months. Turbos generate a lot of extra heat which contributes to quick long chain molecule shear down in multi- viscosity oils. Accordingly, a 40 wt oil will quickly thin down to something more like a 30 weight oil. Oil pressure in these cars is marginal at idle, so keeping a close eye on good viscosity is pretty important, as that helps keep pressure up.
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