2002 Ford Taurus Logo
Posted on Jan 08, 2011
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Remove and replace alternator - 2002 Ford Taurus

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Toyosi Sarumi

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  • Posted on Jan 08, 2011
Toyosi  Sarumi
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Joined: Sep 09, 2010
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Hello,

Just follow these steps to remove and replace the alternator. You will need this tools, Serpentine belt tool, Battery wrench, Lug wrench, Floor jack, Jack stand, Socket set,

  1. Open the hood, locate the serpentine belt tensioner and move the tensioner off the
    serpentine belt with the serpentine belt tool. Slip the belt off the tensioner
    pulley with your other hand and then slowly move the tensioner back to its normal
    position. You can pinpoint the location of the belt tensioner by following the belt
    routing diagram, printed on the fan shroud.
  2. Disconnect the negative battery cable from the battery with the battery wrench.
    Push the cable end away from the battery so it doesn't make contact during the
    repair.
  3. Turn the lug nuts on the right-front wheel counterclockwise until they're loose
    enough for hand removal, but leave them on for now.
  4. Lift the right-front end with the floor jack and support it on a jack stand placed
    underneath the right-front frame. Remove the lug nuts and right-front wheel by hand
    and set them aside.
  5. Slip the serpentine belt off the alternator pulley by hand. You can access the
    alternator through the wheel well. Unplug the wiring harness from the alternator
    by hand and remove the ground strap with your socket set.
  6. Remove the alternator mounting bolts with your socket set. Lift the alternator out
    of the engine well, through the wheel well. Insert the new alternator in reverse of
    how you removed the old one.
  7. Thread the alternator mounting bolt through the new alternator and into the
    alternator bracket by hand. Tighten the bolts with your socket set.
  8. Attach the alternator ground strap with your socket set. Plug the alternator
    wiring harness in by hand.
  9. Slip the serpentine belt over the new alternator pulley. Reinstall the wheel and
    lug nuts by hand. Lower the Taurus of the jack stand with the floor jack.
  10. Move the belt tensioner aside again and place the belt on the tensioner pulley with
    your free hand. Hold the belt on the pulley and slowly move the tensioner back to
    its normal position. Reconnect the negative battery cable to the battery.
Hope this helps you.
Take care and good luck

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