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Posted on Dec 28, 2010
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I have a 99 hilux with a new 3.0L diesel 5L engine in it, but everytime I switch on the air con, the engine cuts out, driving, idling, reving. Obviously its shorting out somewhere, but how can I fix this? Thanks.

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Demedo Hutchinson

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  • Posted on Sep 25, 2013
Demedo Hutchinson
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Disconnect the vacuum hose off the ISC (idle speed control) valve and try the AC again and if it works check your wires if you have a damaged/broken connector wire. If you observe the choke plate lever when you switch on the AC you'll realise that the choke plate is closing off the air passage and stalling the engine.

  • Patrick Feb 24, 2015

    Hi, thanks for this answer, I have exactly the same problem with my Hilux 5L. When I switch on the aircon the revs drop and it almost stalls. The problem only became apparent when I replaced the rubber hose between the diaphragm and the solenoid switch, the old hose was cracked and drawing air. Do you have any suggestions at to where the faulty connector might be? I tested those at the aircon compressor and the solenoid and they seem to be ok.

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  • Posted on Dec 28, 2010
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Make the idle up valve is connected and working properly.

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