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Posted on Dec 08, 2010
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Whats the clearance of suzuki vitara engine tune-up: ___intake/ exhaust____?

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  • Master 2,559 Answers
  • Posted on Dec 08, 2010
Anonymous
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Joined: Jan 06, 2009
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VITARA G16A 88-94 Inlet (mm)0.13 - 0.17 Exhaust (mm)0.16 - 0.20

VITARA G16B 91-98 Inlet (mm)0.08 - 0.12 Exhaust (mm)0.08 - 0.12

VITARA J20A 97-98 Inlet (mm)0.08 - 0.12 Exhaust (mm)0.08 - 0.12

VITARA H20A - H25A N/A

  • Anonymous Dec 19, 2010

    is this reliable? where did you get these?

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1answer

Need help adjusting the valve lash on a 93 suzuki sidekick 1.6 liter 16 valve engine. What is the procedure . i need to adjust is the exhaust lash i didnt mess with the intake lash with camshaft out.

its a 60,000 mile service point with new cam belt.

it has rockers, both the G16a and G16b both have rockers
SOHC both.
8v or 16valve engines.
yours is 16v, G16b
here it is

http://www.fixkick.com/t-belt/LASH/Lash16v.html


data
When cold - Coolant 59-77 degrees F.:
Intake: .005 to .007
Exhaust: (same as intake above)

When hot - Coolant 140-154 degrees F.:
Intake: , .007 to .008)
Exhaust: (same as intake above)
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Valve clearance on suzuki vitara 1999 1.6

G16b engine is real name
correct.
6 thou is correct,cold
there is a hot spec.

When hot - Coolant 140-154 degrees F.:
Intake: , .007 to .008)
Exhaust: (same as intake above)

all this is in the service manual, its not a big secret

4ways to do it
factory book way 1 is 2 stop way. (faster)

http://www.fixkick.com/t-belt/LASH/Lash16v.html
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Valve timing,timing marks and valve clearance of 3 clinder engine f6a for suzuki

suzuki FSM not handy?
call them and ask.
or ask others for help near you home to find it.
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On 2002 Suzuki Grand Vitara 2.5 what does intake and exhaust camshafts torque down to and in what sequence

this is covered in the FSM. ( i have and 04 , with same engine and a real FSM.)
and at alldata.com all the time.
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http://www.fixkick.com/look/odds-ends/suzuki/2.5L-head-seq.u&d.JPG
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Timming marks diagram for suzuki vitara v6 engine

get #1 piston on top dead center and exhaust cam so valves are closed ,get intake valves open
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What are the tappet settings on a suzuki grand vitara 1.6 16v 2005 G16b head

Hello r murray: My name is Roger and I will help you. The correct adjustment for the 1.6 DOHC engine is as follows. Engine cold intake valve setting is (0.13-0.17mm) exhaust valve setting is (.23-0.27mm). Engine warmed up the valve settings are intake valves (0.17-0.21mm) exhaust valve settings are (0.28-0.32mm). Should you need further help please just ask. Please rate the answer. Thank You for using Fix Ya. Roger
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Procedure of tappet adjustment

make sure engine is warmed up. Put cylinder one at top dead center,remove the valve cover,loosen all adjustment lock nuts,adust intake and exhaust valves on cyl #1 and intake valve on #2 and exhaust valve on #3. now rotate crankshaft 360 degrees clockwise, now adjust intake valves on cyl#3 and cyl #4 and exhaust valves on cyl #2 and cyl #4.now tighten lock nuts and install valve cover. specs are intake valves 25mm clearance and exhaust 28mm clearance, use a feeler gauge,heres a picture to show you where to check clearance.7675a52.gif
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Valve Clearance

valve clearance, with engine hot, intake valves are .005-.006 in, exhaust valves are .011 in, if engine is cold then its intake .009-.011 in and exhaust is .007. hope this helps good luck.
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Noisey tappets

8 valve engine ,intake cold 0.13 to 0.17mm hot 0.23 to 0.27 exhaust cold 0.16 to 0.20 hot 0..26 to 0.30 mm 16 valve engine (intake and exhaust) cold 0.13 to 0.17mm and hot is 0.17 to 0.21mm
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Valve clearances

On the intake 0.0008 or 0.0020 (it's in between these 2)

this is for the stem to guide clearance. (for the intake)

The Exhaust 0.0018 to 0.0030 stem to guide clearance.
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