G'day
I dont know if this will help but i had a similar problem with an isuzu sbr and after doing all that you have done i took the fuel tank off and drained it. Every thing looked fine so i washed it out with a little bit of petrol and a small piece of clear plastic came out. What it was doing was floating up when the truck was not running but after i started the truck it would slowly get sucked down to the outlet and block the fuel line.
It was very frustrating and it took me quite a while to find the problem.
hope this helps.
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