2001 Volkswagen Passat Logo
Posted on Oct 19, 2010
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How do i adjust my headlights? - 2001 Volkswagen Passat

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  • Expert 75 Answers
  • Posted on Oct 19, 2010
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  • Always adjust lights with optical headlight aimer VAS 5107, using detailed aiming procedure and specifications
  • Low and high beams are adjusted simultaneously.
how do i adjust my headlights? - 98971520



Left headlight (adjustment screws for right headlight are mirror image):
1 - Lateral adjustment 2 - Height adjustment
  • Access adjustment screws through hole in lock carrier (Phillips head or socket head).
  • Turn the adjusting screws for lateral adjustment -1- and height adjustment -2- until the correct setting is achieved.
NOTE: Where equipped, ensure equal movement/function of headlights during automatic headlight range adjustment.

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  • 1.
    Remove the two upper screws from the headlight housing, using a Phillips screwdriver.
  • .
    Locate the two lower retaining nuts inside the engine compartment at the bottom of the headlight housing. Remove the nuts using a ratchet, extension and socket.
  • Separate the turn signal and marker light assembly from the front grill. Rotate the bulb holders counterclockwise and pull them out of the assembly. Set the assembly aside.
  • Unplug the headlight bulb connector from the bulb. Rotate the retaining ring counterclockwise one-eighth turn and remove it from the housing. Pull the headlight bulb straight back and out of the housing. Do not rotate the bulb during disassembly.
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  • Install the bulb holders in the turn signal and marker light assembly. Install the assembly in the grill. Install the two upper screws, using a Phillips screwdriver. Install the two lower retaining nuts, using a ratchet, extension and socket.
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  • Pull the vehicle to within a few inches of a blank wall, on a flat surface. Apply two strips of tape to the wall vertically to mark the centers of the headlights. Apply a strip of tape to the wall horizontally to mark the center of the headlight height. Back the vehicle up 25 feet in a straight line.
  • Turn the headlight low beams to the "On" position.
  • Adjust the vertical headlight adjusters until the high-intensity zone of the light pattern is two inches below the horizontal mark on the wall.
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    How do you adjust headlights??

    The best way to do it is to park your car in front on a garage door, a building or put a piece of plywood in front. Whichever you use, park you car at least 10 feet away; so you can tell if you are going up, down or in the middle when adjusting.
    1. Remove the four screws that secure the headlight trim bezel to the grille.
    2. Remove the headlight trim bezel.
    3. Turn the headlight high beams on.
    4. Adjust the headlights. Use the adjustment screws located along the outboard side and the inboard lower corner of the headlight bucket. Adjust the headlights until the beams are centered directly on the wall.
    5. Replace the headlight trim bezel.
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    How do i adjust the head lights on a 1997 grand marquis

    AIMING THE HEADLIGHTS

    On 1989-91 vehicles, the headlights can be aimed using the adjusting screws located above and to the side of the headlight bulbs. A rough adjustment can be made while shining the headlights on a wall or on the rear of another vehicle, but headlight adjustment should really be made using proper headlight aiming equipment.
    On 1992-98 vehicles, the aerodynamically styled headlights necessitate the use of headlight aiming kit 107-00003 or equivalent. The adjustable aimer adapters provided in the kit must be used to aim the headlights. Adjustment aimer adapter positions are moulded into the bottom edge of the headlight lens. Set and lock the adjustable adapters, attach each adapter to its mechanical aimer and aim the headlights according to the instructions in the kit.
    Headlight aim adjustment should be made with the fuel tank approximately half full, the vehicle unloaded and the trunk empty, except for the spare tire and jacking equipment. Make sure all tires are inflated to the proper pressure.
    The headlights must be properly aimed to provide the best, safest road illumination. The lights should be checked for proper aim and adjusted as necessary. Certain state and local authorities have requirements for headlight aiming; these should be checked before adjustment is made.

    CAUTION About once a year, when the headlights are replaced or any time front end work is performed on your vehicle, the headlight should be accurately aimed by a reputable repair shop using the proper equipment. Headlights not properly aimed can make it virtually impossible to see and may blind other drivers on the road, possibly causing an accident. Note that the following procedure is a temporary fix, until you can take your vehicle to a repair shop for a proper adjustment.
    Headlight adjustment may be temporarily made using a wall, as described below, or on the rear of another vehicle. When adjusted, the lights should not glare in oncoming car or truck windshields, nor should they illuminate the passenger compartment of vehicles driving in front of you. These adjustments are rough and should always be fine-tuned by a repair shop which is equipped with headlight aiming tools. Improper adjustments may be both dangerous and illegal.
    For most of the vehicles covered by this guide, horizontal and vertical aiming of each sealed beam unit is provided by two adjusting screws which move the retaining ring and adjusting plate against the tension of a coil spring. There is no adjustment for focus; this is done during headlight manufacturing.
    Because the composite headlight assembly is bolted into position, no adjustment should be necessary or possible. Some applications, however, may be bolted to an adjuster plate or may be retained by adjusting screws. If so, follow this procedure when adjusting the lights, BUT always have the adjustment checked by a reputable shop.
    Before removing the headlight bulb or disturbing the headlamp in any way, note the current settings in order to ease headlight adjustment upon reassembly. If the high or low beam setting of the old lamp still works, this can be done using the wall of a garage or a building:
    1. Park the vehicle on a level surface, with the fuel tank about 1 / 2 full and with the vehicle empty of all extra cargo (unless normally carried). The vehicle should be facing a wall which is no less than 6 feet (1.8m) high and 12 feet (3.7m) wide. The front of the vehicle should be about 25 feet from the wall.

    See Figure 6


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    Fig. 6: Example of headlight adjustment screw location for composite headlamps
    1. If aiming is to be performed outdoors, it is advisable to wait until dusk in order to properly see the headlight beams on the wall. If done in a garage, darken the area around the wall as much as possible by closing shades or hanging cloth over the windows.
    2. Turn the headlights ON and mark the wall at the center of each light's low beam, then switch on the brights and mark the center of each light's high beam. A short length of masking tape which is visible from the front of the vehicle may be used. Although marking all four positions is advisable, marking one position from each light should be sufficient.

    See Figures 7 and 8


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    Fig. 7: Low-beam headlight pattern alignment


    fa6b141.jpg
    Fig. 8: High-beam headlight pattern alignment
    1. If neither beam on one side is working, and if another like-sized vehicle is available, park the second one in the exact spot where the vehicle was and mark the beams using the same-side light. Then switch the vehicles so the one to be aimed is back in the original spot. It must be parked no closer to or farther away from the wall than the second vehicle.
    2. Perform any necessary repairs, but make sure the vehicle is not moved, or is returned to the exact spot from which the lights were marked. Turn the headlights ON and adjust the beams to match the marks on the wall.
    3. Have the headlight adjustment checked as soon as possible by a reputable repair shop.

    Hope thats helped (remember rated this) Good luck.
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    I had a similar problem on my 04 expedition. I just bought it and the headlights were aiming too far down. A rather larger gap was noticeable between the headlight and the hood. The so called adjustment bolt did nothing. I removed the headlights and found 2 issues. On the adjustment bolt there is a washer. Make sure when you re-install the headlight the washer sets on top of the plastic slot and is visible when looking down behind the headlight. Without the washer being in the correct location it will not tighten the headlight in place.
    Second I found the adjustment bolt adjusted nothing. It merely tightened the headlight in place. What I had to do was to loosen this bolt and physically move the headlight into place and the re-tighten the bolt. Hence the slot is the adjustment. Turning the bolt CW or CCW did not move the headlight.
    I tried several things trying to figure why the lights would not move until I realized I could move the light with my hands and tightened them in place using the adjustment bolt.

    This may not be your issue but I found the owners manual instructions to be useless.
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