It sounds like a bad connection in all honesty. if you havent replaced terminals do that. any corrosion you should clean check the cables also and see if they are corroded ander neath the coating I have seen terminals that were pretty tight but yet not enough to crank. I truly believe that is where your problem will be found. please let me know.
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no, not just battery size. The starter should engage. Did you replace the solenoid when you changed the starter? Are the battery terminals clean and tight?
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