Cylinder Head
REMOVAL & INSTALLATION
2.3L Engine
- Properly relieve the fuel system pressure.
- Disconnect the negative battery cable, then drain cooling system into a suitable container.
- Detach the heater inlet and throttle body heater hoses from water outlet. If accessible at this time, disconnect the upper radiator hose from the water outlet.
- Remove the exhaust manifold. For details, please refer to the procedure located in this section.
- Remove the intake (camshaft housing for SOHC) and exhaust (DOHC only) camshaft housings.
- Unfasten the oil fill tube bolt/screw then remove the oil fill cap and level indicator assembly. Pull the oil fill tube upward to unseat from block.
- Label and disengage the injector harness electrical connector.
- Detach the throttle body-to-air intake duct.
- Tag and disconnect the power brake vacuum hose from the throttle body.
- Remove the throttle cable bracket.
- Remove the throttle body from the intake manifold with the electrical harness and throttle cable attached and position the assembly aside.
- Tag and disconnect the MAP sensor vacuum hose from the intake manifold, then remove the intake manifold brace.
- Detach the electrical connectors from the MAP sensor, IAT sensor and the EVAP canister purge solenoid.
- If not already done, detach the upper (inlet) radiator hose from the water outlet.
- Disengage the coolant temperature sensor connector(s).
- Unfasten the cylinder head bolts in reverse order of the installation sequence shown in the accompanying figures.
- Lift the cylinder head from the engine block. Remove and discard the gasket. Inspect the oil flow check valve for freedom of movement.
- Using a suitable solvent, thoroughly clean and dry all bolts, bolt holes and mating surfaces. Inspect the head bolts for any damage and replace, if necessary. If using a scraper to clean the old gasket material from the mating surfaces, use only a plastic or wood one, NOT a metal scraper. Do NOT allow any debris to fall into the engine!
To install:
- Place a new cylinder head gasket on the cylinder block, then carefully position the cylinder head in place.
- Sparingly coat the head bolt threads with clean engine oil, then allow the oil to drain off before installing.
- On 1988-89 engines, install and tighten the cylinder head bolts, in sequence, as follows:
- Step 1 - Tighten all head bolts in sequence to 26 ft. lbs. (35 Nm)
- Step 2 - Using a torque angle meter, tighten the short bolts an additional 80°and the long bolts an additional 90°in sequence
Fig. 5: Cylinder head bolt tightening sequence - 1988-89 2.3L engine
- On 1990-91 engines, tighten the cylinder head bolts, in sequence, as follows:
- Step 1 - Tighten all head bolts in sequence to 26 ft. lbs. (35 Nm)
- Step 2 - Using a torque angle meter, tighten the short bolts an additional 100°and the long bolts an additional 110°in sequence
Fig. 6: Cylinder head bolt tightening sequence - 1How do I remove the head? (Blown Head gasket) - 86883122.gifengine
- On 1992 engines, tighten the cylinder head bolts, in sequence, as follows:
- Step 1 - Tighten, in sequence, head bolts 1-6 to 26 ft. lbs. (35 Nm), 7-8 to 15 ft. lbs. (20 Nm) and 9-10 to 22 ft. lbs. (30 Nm).
- Step 2 - Tighten all head bolts, in sequence, an additional 90°using J 36660 or equivalent
- Step 3 - In sequence, loosen each bolt one turn, then immediately re-tighten to the specified torque
- Step 4 - After completing step 3 on all 10 bolts, tighten each bolt, in sequence, an additional 90°
How do I remove the head? (Blown Head gasket) - 86883123.gifinder head bolt tightening sequence - 1992 2.3L engine
- On 1993-95 vehicles, tighten the cylinder head bolts to the specifications shown in the acHow do I remove the head? (Blown Head gasket) - 86883124.gifigures.
Fig. 8: Cylinder head bolt tightening sequence and specifications - 1993 2.3L engine
Fig. 9: Cylinder head bolt tightening sequence and specifications - 1994-95 2.3L engine
- Engage the coolant temperature sensor electrical connector(s).
- Connect the upper radiator hose to the water outlet.
- Install the intake manifold bracket.
- Attach the following electrical connections: MAP sensor, IAT sensor, and the purge solenoid.
- Using a new gasket, install the throttle body to the intake manifold.
- Install the accelerator control cable bracket.
- Connect the throttle body-to-air intake duct.
- Install the oil fill tube and level indicator.
- Install the camshaft housing(s).
- Install the exhaust manifold. For details, please refer to the procedure located in this section.
- Connect the heater inlet and throttle body heater hoses to the water outlet.
- Fill all fluids to their proper levels.
- Connect the battery cable, start the engine and check for leaks.
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