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Jack up the rear wheels,fit safety jacks,Slask off the hand brake cable, press the foot brake a few times to center the shoes now adjust the shoes through the backing plate till the brakes lock up, then back off till the drums free,do both sides, pull the handbrake on three clicks, adjust the cable till the brakes just start to bind, release the hand brake and make the brake drums turn freely .
At the bottom of the Hand Brake Lever , you will see the cable with like nuts (teeth) on the cable locked by the lock on the lever it self, you will need to open the lock , take the cable off the lock , drop the handle down and put the cable back on the lever and lock it.
That is how the hand brake is adjusted on the Smart car 2002 model
The brake drum does not fit due to the pressure in brake cylinders. Some of the cylinders are designed to keep a little pressure on, even when the pedal is released. The reason is that you will have instant reaction on pushing break pedal because there is no free space between drum and pads. You need to take clamp and push the pistons back in cylinder, but only that much so you can fit the drum. After the drum is tightened you must pump the brake pedal until you can fell that there is no free fall. The hand brake should be ok, but check it just to be shore. If there is need to tension the cable, it can be done under lever from outside the car (you must go under the car).
Sounds like the shoes are adjusted to far out, adjust the shoes in (closed) until you can fit the drum there should be just a slight drag when you rotate the drum.
hi from the uk in answer to your question you do not need to disconnect or remove the abs sensor you just remove the brake drum from the hub then remove shoe locating springs that retain shoes to backplate then lift off and remove bottom return spring this then allows you to slip the brake shoes off w/cyl at top complete with spring and auto adjuster ? then to remove the handbrake cable just pull the shoe and the quadrant lever apart so cable can be lifted out of the hook up on lever ? you can now interchange shes/springs /adjuster on your bench ? also run te adjuster wheel back on thread to off position this will enable you to fit shoes back to backplate and moreso help in fitting cable to its hookup ? when brakeshoes are refitted ? and centralized on back plate ? you can manuall rotate the adjuster wheel and keep tryin the drum for fitting and rotating with no binding trial/error method when satisfied ? refit screws to secure drum then do same with other side when completed you must bleed both wheels this will improve b/pedal your handbrake will also be better/less travel when applied hope these instructions help you ? best wishes from uk
Hi tim to adjust the parking brake shoe is take off one wheel bolt and turn it untill you see the parking brake ajuster ( look like a gear) use torch and flat screw driver. first tight the adjuster untill you cant turn the wheel then undo it for atleast 8 notches
Check that the brake shoes are adjusted correctly and that the new shoes ar'nt to thick.It is always better to skim the drums to fit new shoes if needed.Poor wheel cylinder will cause no brakes at that wheel unless it is siezed and not releasing
hi fro uk when you reassembled brake shoes? did you notice the tubular bar just below b/cylinder? it fits between the two shoes and has a toothed wheel on the treaded side(l/h) this is the auto adjuster ie as tooth wheel is rotated it extends the treaded side thus adjusting shoes to drum o/k? this is normally done auto by the small lever below but when fitting new shoes you must adjust this rod with tooth wheel and keep trying drum fitting when you can fit drum /just? fit and press brake to centralise shoes to drum then adjust again if req'd so that drum fits and rotates withh shoes not binding ?? do both sides THENyou willdrums fitted you will feel b/pedal is improved ie less travel on braking ? SO FIRST THING YOU HAVE TO DO IS SLACKEN OFF H/BRAKE CABLE ADJUSTMENT /SLACK ? then proceed with the above instruction afterwards if you do as above then you pull h/brake up one notch ? then adust slack from cable to light tension release h/brake and ensure wheels rotate freely when you apply h/brake it should hold on approx four//five notch ? hope this helps
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