Looking for step by step way to replace alternator on 2004 545i
That is a lot to ask. you must remove the rad. etc. i sugest buying a repair manual
NO! You do not need to remove the radiator for this job! DISCONNECT THE BATTERY GROUND CABLE FIRST. You only need to remove the rearmost plate over the radiator, then the plastic radiator cover (both T20 Torx), then the electric fan (has two electrical connections and a folding ear on the driver's side). Lift the fan up, then fold the driver's side ear in and remove the fan. BE CAREFUL OF THE HOSES ON THE DRIVER'S SIDE - THEY GO INTO A PLASTIC DEVICE THAT IS VERY FRAGILE!!! Remove the engine cover (T20 Torx) Loosen the air intake tube at the intake, remove the vacuum tube from the intake tube itself, remove the air sensor connector. Then remove the top of the air filter box (2 screws) and remove intake tube and box top as a unit. One more bolt holds the bottom of the air cleaner in, remove it then work the bottom of the box out with its intake scoop. Take tension off the belt with a T60 Torx bit (clockwise), pin the idler pulley in the released position through the hole below the T60 fitting with the BMW tool or a small Phillips screw driver, mark the belt rotation and remove it, unbolt the alternator (with it's idler pulley) and support it. Remove the electical connector and batt cable from the back of the alternator. Take alt to workbench. Transfer the idler pulley and front pulley if necess to the new alternator (needs an air impact wrench on the alt pulley). Install is the reverse of above. Torque on alt bolts to engine is 15lbs. Torque on B cable is 10lbs. Reconnect the battery. Clear any computer faults. Reset Active Steer (if have) by starting car, turning full left, then full right. Shut off. Restart. Faults should be gone.
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