1998 Mercury Villager Logo
Posted on May 17, 2010
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Alternator Removal How do you remove the alternator from a 1997 mercury villager?

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ZJ Limited

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  • Mercury Master 17,989 Answers
  • Posted on May 17, 2010
ZJ Limited
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Alternator - REMOVAL & INSTALLATION

  1. Disconnect the negative battery cable.
  2. Raise and safely support the front of the vehicle securely on jackstands.
  3. Remove the passenger side engine and transaxle splash shield.
  4. Remove the alternator wiring harness bracket bolt from the rear of the alternator.
  5. Disconnect the alternator electrical connector from the alternator.
  6. Remove the ground wire nut and wire.
  7. Remove the B terminal wire boot. Remove the B terminal nut and wire.
  8. Loosen the inner and outer alternator to bracket mounting bolts.
  9. Loosen the alternator adjustment lock bolt.
  10. Turn the alternator adjustment bolt counterclockwise to loosen the belt.
  11. Remove the belt from the alternator.
  12. Remove the alternator lock bolt and washer.
  13. Remove the inner alternator to bracket mounting bolt and two washers.
  14. Remove the outer alternator to bracket mounting bolt and two washers.
  15. Remove the alternator.
  16. The installation is the reverse of removal.
  17. Adjust the drive belt. For the procedure, please refer to General Information and Maintenance, Routine Maintenance and Tune-Up, Belts, Adjustment, Alternator.
Alternator Removal - cf55885.jpg

Fig. Alternator wire identification


Hope help with this (remember rated this post).


Anonymous

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  • Master 5,081 Answers
  • Posted on May 17, 2010
Anonymous
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Check the below link . It has an video on how to remove the alternator which is suitable for your model:

http://www.youtube.com/watch?v=tt3MsLREgis

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Related Questions:

0helpful
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1997 mercury villager alternator keeps going bad. Any reason for this?

Check the lines of the alternator sometimes it gets corrosives
Check the tension on the drive belt, bearings, brushes...
Take the current alternator and test it with the new one and check the voltage in the store where you purchased.
check for shorts.
check that gets enough ground.
Also, just because its new does not mean its good special if it's refurbished that I don't know where you purchase it.

I remember a time that I replaced my refurbish steering power pump 6 times. pump was defected took me 6 times. it could be the Alternator regulator to be faulty.

how you can tell if your alternator is faulty. the lights on inside your car will blink go off, when you change station on your radio go off and on, dim, fuses blowing, head lights bulb blowing... check it out.
Test the alternator both the one you have now and a new one,
get second opinion to another place.

If is refurbished and keeps dying try to get the genuine for your car.

Good luck

2helpful
1answer

How to remove an alternator for a 1999 mercury villager

remove the belt.then remove the bracket for the belt tension. then remove the bottom alternator bolt. pull alternator up to top of radiator.may need to remove upper radiator hose and cooling fan assembly to get enough room to get the alternator out.
0helpful
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1997 mercury villager, engine removal?

I have'nt done one myself but a friend tells me it is way easier to come out the bottom of the van.Just undo struts at the top ,remove brake lines undo motor mounts and remove framework bolt and take it out as a unit.Getting it up through to mo looks impossible.
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How can i replace it?

http://autos.groups.yahoo.com/group/villagerquest/

it's usually called the trans mount cause that's what's on that side.

Section 02-03: Engine and Transaxle Mounting 1997 Villager Workshop Manual
REMOVAL AND INSTALLATION Support Insulator, Front Transaxle Removal
  1. Remove the battery (10655). Refer to Section 14-01 for the removal procedure.
  2. Remove the Engine Air Cleaner (ACL) (9600). Refer to Section 03-12 for the removal procedure.
  3. Remove the radiator coolant recovery reservoir (8A080). Refer to Section 03-03 for the removal procedure.
  4. Remove the battery tray (10732). Refer to Section 14-01 for the removal procedure.
  5. Support the transaxle with a floor jack.
  6. Remove the front transaxle support insulator through bolt and nut.
  7. Remove the three front transaxle support insulator bolts and the front transaxle support insulator.
-----------------------------------------------------------
Support Insulator, Rear Transaxle Removal
  1. Remove the rear transaxle support bracket. Refer to the procedure in this section.
  1. Raise and support the vehicle.
  1. Remove the three rear transaxle support insulator nuts.




  1. Lower the vehicle.
  1. Remove the rear transaxle support insulator from the vehicle.
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