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Posted on Apr 29, 2010
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I need to find a guide to replacing the radiator in a 1997 Volvo S90 w/ automatic transmission.

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ZJ Limited

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  • Volvo Master 17,989 Answers
  • Posted on Apr 29, 2010
ZJ Limited
Volvo Master
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Volvo 1990-1998 Repair Guide
Radiator - REMOVAL & INSTALLATION
Perform this work only on a cold engine.

  1. Disconnect the negative battery cable.
  2. Set the heater control to MAX heat.
  3. Remove the expansion tank cap.
  4. Place a suitable drain pan into position. Open the **** on the right-hand side of the engine block. Fit a hose to the **** to collect the coolant. Open the radiator draincock.
  5. Close the drain cocks when the coolant is completely drained.
  6. Remove the cooling fan.
  7. Remove the cooling fan shroud.
  8. Disconnect the upper and lower radiator hoses
  9. I need to find a guide to replacing the radiator - 91a8f77.jpg
  10. On vehicles equipped with automatic transmissions, disconnect the transmission oil cooler lines at the radiator. Plug the lines immediately. Catch the spillage from the radiator in a separate pan. I need to find a guide to replacing the radiator - 379639b.jpg src="/uploads/images/379639b.jpg" alt="379639b.jpg" class="h_mi" />
  11. Some vehicles are equipped with a temp sensor on the drivers side top of the radiator, if equipped remove the connector.
  12. Remove I need to find a guide to replacing the radiator - a2b05c9.jpgr retaining I need to find a guide to replacing the radiator - 506019a.jpgrackets.
  13. a2b05c9.jpg _
  14. Remove the radiator assembly from the vehicle.
  15. 45887bc.jpg

On 850/C70/S70/V70 models, the radiator comes out the bottom of the vehicle.
To install:
  1. Place the radiator into position and install the retaining bolts.
  2. On automatic transmission vehicles, connect the oil cooler lines.
  3. Install the fan and shroud.
  4. Install the lower and upper radiator hoses.
  5. Connect the expansion tank hose. Make sure that the overflow hose is clear of the fan and is free of any sharp bends.
  6. Fill the cooling system through the expansion tank, with a 50 percent antifreeze, 50 percent water solution.
  7. Connect the negative battery cable.
  8. Run the engine until normal operating temperature is reached.
  9. Bleed the cooling system.
  10. Check for leaks.
  11. Top up the cooling system, as required.
  12. Replace the cap.
  13. Check and top up the automatic transmission fluid level.

Hope thats help (remember comment and rated this).

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