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Geo Master
17,989 Answers
- Posted on Mar 23, 2010
Re: Starter solinoid replacement enstruction
SOLENOID REPLACEMENT
(see Figures
5, 6 and 7)
Prior to removing the solenoid from the starter motor unit, matchmark
the solenoid-to-starter motor housing position, as shown in the
accompanying illustration.
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Remove the starter motor from the vehicle.
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Detach the solenoid-to-starter motor wire from the solenoid
terminal.
Do not disassemble the solenoid; if the solenoid is defective,
replace the entire unit with a new one.
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Remove the two attaching screws, then slide the solenoid out of
the starter motor housing flange.
Fig. 5: Before removing the starter motor solenoid, matchmark
the solenoid-to-starter motor housing relationship
Fig. 6: Disconnect the field coil lead from the solenoid by
loosening thStarter solinoid replacement enstruction - e357fdb.jpg nut ...
Fig. 7: ... then remove the two attaching screws and separate
the solenoid from the motor housing
To install:
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Inspect the solenoid plunger joint for wear or other damage.
Replace it, if damage is evident.
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Apply Suzuki Super Grease A (99000-25010) or equivalent, to the
solenoid plunger and to the tip of the lever arm (inside the starter
motor-to-solenoid housing hole).
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Insert the solenoid into the starter motor housing, ensuring that
the matchmarks made during removal are aligned.
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Install and tighten the two attaching screws securely.
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Attach the starter motor-to-solenoid wire to the solenoid
terminal.
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While the starter motor is removed form the vehicle, perform the
testing procedure to ensure that the new solenoid functions properly.
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Install the starter motor.
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