Tip & How-To about Volkswagen Beetle

How to remove/replace the Valve Cover Gaskets on a New Beetle car?

Replace the valve cover gasket if the valve cover gaskets are leaking or if they're worn. The procedure is as follows:--
1) First of all let the motor cool down if the car was recently driven. Then remove the air intake boot.The air intake boot ios attached to the engine's throttle body.
2) Carefully disconnect the throttle cable , hoses and electrical connectors located on the upper intake manifold.
3) Then disconnect the hard pipe that is connected to the EGR (exhaust gas recirculation) valve.
4) The EGR valve is located beneath the upper intake manifold.
5) Then remove the bolts from both the upper intake manifold and the manifold support bracket.
6) Now the upper intake main fold and lower intake manifold both have got loose as you removed the nut.
7) After that remove the upper intake manifold from the lower intake manifold. Carefully place clean rags over the intake runners to prevent anything from falling into the intake system.
8) Then you will have to disconnect the crank case breather valve on the valve cover.
9) Then remove the bolts from the valve cover and remove the reinforcing straps.
10) Then remove the camshaft belt cover and the dust shield from the back of the camshaft sprocket.
11) Now carefully remove the valve cover. Properly clean the old gasket material with gasket remover.
12) You can install a new gasket in the reverse procedure of removal.


This will help. good luck.

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1answer

Valve cover leaks

Try replacing the valve cover gasket. If the valve cover gasket still leaks oil after replacement try adding standard 1/4 lock washers to the top of the valve cover bolts. I have a 2005 Suzuki Reno and had to replace the valve cover gasket several times. Adding the washers tightened the seal of the gasket and prevented any leaking,
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1answer

valve cover won't come off

Follow the detailed procedure mentioned in the link below to remove replace VALVE cover:----
Click the link below:---
VALVE COVER GASKET REMOVAL GUIDE http://technoanswers.blogspot.in/2012/06/valve-cover-gasket-removal-guide.html

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For more help on these issues,check the link below:---
Car oil leaks from valve cover gasket? http://schematicsdiagram.blogspot.com/2011/12/car-oil-leaks-from-valve-cover-gasket.html

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Lexus RX: Tapping noise under Valve Cover At Low RPM? http://technoanswers.blogspot.in/2012/04/lexus-rx-tapping-noise-under-valve.html
---------- How to replace Timing Belt,Water pump And Valve Guides on Mitsubishi Montero http://repairhelpcenter.blogspot.com/2012/10/how-to-replace-timing-beltwater-pump.html

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2000 Toyota Solara: Valve Cover Gasket Replacing? http://technoanswers.blogspot.in/2012/04/2000-toyota-solara-valve-cover-gasket.html

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Valve Cover Keeps Cracking? http://schematicsdiagram.blogspot.in/2012/04/valve-cover-keeps-cracking.html

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These details will help.
Thanks.
0helpful
2answers

How to replace valve cover gasket

Remove the valve cover, which is a simple bolt on component. Remove the old gasket and install the new one.
0helpful
1answer

Leaks oil looks like from valve cover

You have to remove the spark plugs cables and remove the four nuts that you see when the cables are removed.

When the four nuts are removed, simply raise the valuve cover. When replacing the gasket, make sure you get the gromets as well. Those sometimes get worn or crack since they are more exposed than the value cover gasket. Make sure that you clean the cover from oil and replace the gasket with no use of silicon.

Good Luck.

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