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Posted on Feb 20, 2010
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Oil pan removal?

I have an 84 F-250 6.9 diesel. Im trying to replace the oil pan gasket and cant figure out the best way to remove the oil pan. It cant drop straight down because of the cross member. Im trying to avoid removing the transmission if at all possible. Any ideas?

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  • Expert 146 Answers
  • Posted on Feb 21, 2010
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Joined: Feb 19, 2010
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Im not sure if you are talking about the motor pan or the tranny pan. But I have lifted the motor and tranny together on a vehicle to change the motor pan and mounts before. I remember having to loosen the fan shroud. Undo linkage on the tranny and make sure the shifter boots were loose. The key for me was going real slow with the crane and having extra eyes around. It was a pain but it worked out.

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Ok I have a 1995 ford aspire im trying to figure out how to replace the oil pump

Disconnect the motor mounts and jack the engine to remove the oil pan. Remove the oil pan, replace the oil pump you'll find at the end of a pick up tube, replace the pump and put the pick up tube back on the new pump making sure it's in the same low position it was when removed, replace the oil pan gasket and put the oil pan back on, lower the engine and put the motor mount bolts back in. Put in the proper amount of oil and go.
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Removing oil pan

Need the make, model and year.
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I need to know if i remove flywheel or ac compressor to remove oil pan

procedure is pasted below. Yes, you have to take the compressor loose if you have the 2.4 liter engine. You should never have to remove the flywheel to get the pan off, but you do have to pull the cover off the flywheel. Please let me know if you have any questions, and thanks for using FixYa.

REMOVAL & INSTALLATION

2.2L Engine
See Figure 1
  1. Disconnect the negative battery cable.
  2. Drain the crankcase. Raise and support the front of the vehicle.
  3. Unfasten the exhaust shield and disconnect the exhaust pipe at the manifold.
  4. Remove the starter motor and position it out of the way.
  5. Remove the flywheel cover.
  6. On care equipped with automatic transaxle, remove the oil filter and extension.
  7. Unfasten the oil pan bolts and remove the oil pan.


jturcotte_2045.gif

Fig. Fig. 1: Oil pan installation-1995 2.2L OHV engine shown

To install:

  1. Prior to oil pan installation, check that the sealing surfaces on the pan, cylinder block and front cover are clean and free of oil. If installing the old pan, be sure that all old RTV hae been removed.
  2. Apply a 1 / 8 in. (3mm) bead of RTV sealant to the oil pan sealing surface. Use a new oil pan rear seal and apply a thin coat of RTV sealant to the ends of the gasket down to the ears and install the pan in place.
  3. Tighten the oil pan retaining bolts to 89 inch lbs. (10 Nm).
  4. On care equipped with an automatic transaxle, replace the oil filter adapter seal and replace the oil filter adapter.
  5. Install the remaining components in the reverse order of removal.

2.3L and 2.4L Engines
See Figures 2 and 3
  1. Disconnect the negative battery cable. Raise and safely support the vehicle.
  2. Properly drain the engine oil and the cooling system into suitable containers.
  3. Remove the flywheel housing or transaxle converter cover, as applicable.
  4. Remove the right front wheel and tire assembly, then remove the right splash shield.
  5. Remove the serpentine drive belt.
  6. Unfasten the A/C compressor lower retaining bolts.
  7. Remove the transaxle-to-engine brace.
  8. Disconnect the engine mount strut bracket.
  9. Unfasten the radiator outlet pipe bolts, then remove the pipes from the oil pan.
  10. Remove the exhaust manifold brace.
  11. Unfasten the oil pan-to-flywheel cover bolt and nut.
  12. Remove the flywheel cover stud for clearance.
  13. Disconnect the radiator outlet pipe from the lower radiator hose and oil pan.
  14. Detach the oil level sensor connector.
  15. Unfasten the oil pan retaining bolts, then remove the pan and gasket. Inspect the gasket for damage. If it'e O.K. you can reuse it. No sealer is necessary.

jturcotte_2046.gif

Fig. Fig. 2: After removing the oil pan, inspect the gasket. If it's not damaged you can reuse it

To install:

  1. Position the gasket, then install the oil pan. Loosely install the retaining bolts.
  2. Place the spacer in its approximate installed location by allow clearance to tighten the pan bolt directly above the spacer. Tighten the oil pan bolts to the specifications given in the accompanying figure.

jturcotte_2047.gif

Fig. Fig. 3: Oil pan tightening specifications-2.3L and 2.4L engines

  1. Position the spacer into its proper position, then install the stud.
  2. Fasten the oil pan-to-transaxle nut.
  3. Attach the oil level sensor connector.
  4. Connect the radiator outlet pipe to the oil pan and fasten with the retaining bolts.
  5. Install the engine mount strut bracket.
  6. Fasten the transaxle-to-engine brace.
  7. Secure the A/C compressor bolts.
  8. Install the serpentine drive belt.
  9. Fasten the right splash shield, then install the wheel and tire assembly.
  10. Install the flywheel housing or transaxle converter cover.
  11. Fill the cooling system and engine crankcase with the correct type of fluids.
  12. Connect the negative battery cable.
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Oil pan removal on a 6.0 2004 ford diesel is their any tricks i have not started the job yet

IN THE FORD DIESEL YOU SHOOED HAVE PLENTY OF ROOM TO REMOVE THE PAN THE ONLY TIP I WILL TELL YOU IS USE PERMATEX (BLACK) IT IS THE BEST FOR WORKING AROUND OIL PUT IT ON BOTH SIDES OF THE NEW GASKET WHEN YOU PUT THE PAN BACK IN ALSO CLEAN THE PAN VERY WELL AND PAINT THE PAN BLUE OR RED SOME THING LIGHT SO YOU CAN SEE IF YOU HAVE ANY LEAKE HOPE THIS HELPS IF YOU NEED ANY THING EMAIL ME GOOD LUCK BOB
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My 97dodge intrepid is leaking oil and i want to know where is the oil pan?

Hi. You might need to Replace the oil pan gasket is the oil is leaking. Here's the procedure on how to Replace the oil pan gasket.

1. Jack up the front end of the car and slide a jack stand under the vehicle. Make sure the jack stand is securely in place, and then put blocks in front of the rear wheels to keep them from rolling.

2. Slide under the car and put a drain pan under the drain plug of the oil pan. Loosen the drain plug with a socket wrench and allow all of the old oil to drain into the pan. Remove the old oil filter.

3. Disconnect the negative battery cable and remove the dipstick and its housing. Remove the collar on the rear of the oil pan. If the vehicle is equipped with engine oil cooler lines that lead to the oil pan, remove them as well, along with transmission oil cooler clips.

4. Remove the bolts holding the oil pan, and carefully remove the oil pan. Remove the old gasket. Scrape it with a putty knife if necessary, but be very careful not to scratch the surface.

5. Wipe out the oil pan with a clean cloth or paper towel, and wipe the joining surface of the oil pan with cleaning fluid or solvent. Apply a thin bead of automotive sealer and install the new gasket.

6. Replace the oil pan, tightening the bolts securely. Replace the transmission oil cooler clips, engine oil cooler lines, oil pan collar, dipstick housing and dipstick, and reconnect the negative battery cable. Install a new oil filter.

7. Take the car off the jack stand and fill the engine with the appropriate amount of SAE 10W-30 or SAE 5W-30.

All the best!
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How to replace oil pan gasket on 2002 deville

Oil Pan REMOVAL & INSTALLATION
  1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
  2. Drain the crankcase.
  3. Remove or disconnect the following:
    • Negative battery cable
    • Oil level indicator harness connector, if equipped
    • Exhaust Y-pipe, if needed
    • Transaxle assembly from the vehicle.
    • Oil pan bolts and the oil pan
    To install: NOTE: The oil pan gasket is reusable unless it is damaged. Do not remove the gasket from the oil pan groove unless gasket replacement is required.
  4. Thoroughly clean the inside of the oil pan and the cylinder block contact surface. If the oil pan gasket is being reused, be careful not to damage it. Do not expose the gasket to cleaning solvents.
  5. If a new gasket is being installed, start the gasket into the oil pan groove and work the gasket into the groove in both directions. Once the gasket is exposed to oil, it will expand and no longer stay in the groove without wrinkles. If this condition exists, replace the gasket.
  6. Install or connect the following:
    • Oil pan. Torque the bolts, in sequence, to 89 inch lbs. (10 Nm).
    • Oil level indicator connector, if removed
    • Transaxle assembly, if removed
    • Y-pipe, if removed
    • Flywheel cover, if removed
    • Oil pan drain plug. Torque it to 15 ft. lbs. (20 Nm).
    • Negative battery cable
  7. Refill the crankcase.
  8. Run the engine and check for leaks. Fig. 1: Oil pan bolt torque sequence 7922vg08.gif
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My 2001 Excursion Diesel is leaking oil from the oil pan gasket. Can I just drop the pan to replace the gasket (with a slight forward maneuvering) or do I have to drop the cross bar directly beneath the...

If it is in fact the oil pan gasket that is leaking, then you would first need to drain out the oil through the oil drain plug and recycle the oil. Then you can remove the oil pan and replace the old gasket with a new one, refill with the proper amount of oil. Then you can run the car and see if it still leaks.
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My 2001 Excursion Diesel is leaking oil from the oil pan gasket. Can I just drop the pan to replace the gasket (with a slight forward maneuvering) or do I have to drop the cross bar directly beneath the...

first drain the oil then u need to remove the bolts that fastened the oil pan to the crankcase using a sockrt wrench / clean it with gasoline/ dry it/ put a new gasket or gasket sealant would do tighten it evenly and fill the engine with fresh oil.
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