How do you remove the engine starter??? - 2003 Ford F350 Super Duty DRW SuperCab

REMOVAL
Disconnect the negative battery cable.
Remove (UPPER RADIATOR CROSS MEMBER) and relocate (UPPER RADIATOR CROSS MEMBER REMOVED) the upper radiator crossmember, (Refer to 23 - BODY/EXTERIOR/RADIATOR CROSSMEMBER - REMOVAL).
Remove the radiator fan module (FAN MODULE IN VEHICLE) (Refer to 7 - COOLING/ENGINE/RADIATOR FAN - REMOVAL).
Remove the wiring harness clip from front mount.
Remove the coolant line clamp bolt (COOLANT LINE BRACKET).
Remove the upper nut from the front mount (FRONT RUBBER MOUNT UPPER NUT).
Remove the upper starter mounting bolt (UPPER STARTER BOLT).
Remove the middle starter bolt (MIDDLE STARTER BOLT).
Raise vehicle and support.
Remove the lower front mount nut (FRONT RUBBER MOUNT IN POSITION).
Raise and support engine (SUPPORT ENGINE).
Remove the lower bracket bolt to transmission (BRACKET TRANS BOLT).
Remove the lower bracket bolt to engine block (BRACKET ENGINE BLOCK BOLT).
Relocate the front mount and bracket.
Disconnect the positive battery cable from starter
Disconnect the solenoid connector from starter.
Remove the lower starter bolt (STARTER LOWER BOLT).
Remove starter from vehicle.

REMOVAL & INSTALLATION 2.2L (VIN 4) Engine Fig. 1: Removal and installation of the starter — 2.2L engine shown
Fig. 2: Remove the starter electrical connections from the back of the starter
Fig. 3: Remove the three bell-housing cover retaining bolts and . . .
Fig. 4: . . . remove the bell-housing cover
Fig. 5: Remove the starter support brace-to-engine bolt
Fig. 6: The starter is retained by two bolts
Fig. 7: Remove the bolts and . . .
Fig. 8: . . . remove the starter from the engine
Fig. 9: Note that the starter bolts are two different lengths, the longer one goes on the inside

1. Disconnect the negative battery cable at the battery.
2. Raise and safely support the vehicle.
3. Remove the electrical connections from the back of the starter.
4. Remove the bell-housing cover.
5. Remove the starter support bracket bolt from the engine block.
6. Unfasten the starter motor-to-engine bolts, then carefully lower the starter.
7. Remove the nuts/bolts that hold the starter support bracket to the starter. To install:
   
8. Transfer the starter support bracket to the new starter if the starter is being replaced.
9. Raise the starter into position and secure the starter using the starter motor-to-engine bolts. Tighten the bolts to 32 ft. lbs. (43 Nm).
10. Install the starter support bracket-to-engine bolt to 24 ft. lbs. (32 Nm).
11. Install the bell-housing cover.
12. Install the starter electrical connections on the back of the starter. Tighten the "S'' terminal to 22 inch lbs. (2.5 Nm) and the battery terminal to 106 inch lbs. (12 Nm).
13. Carefully lower the vehicle, then connect the negative battery cable.

2.3L (VIN D) and 2.4L (VIN T) Engines Fig. 10: When installing the starter, tighten the mounting bolts to 66 ft. lbs. (90 Nm) on the 2.3L and 2.4L engines

1. Disconnect the negative battery cable at the battery.
2. Detach the air inlet duct from the throttle body.
3. Remove the top starter bolt.
4. Raise and safely support the vehicle.
5. Remove the lower starter retaining bolt.
6. If necessary, position the engine wiring harness aside.
7. Position the starter to enable access to the solenoid wiring, then detach the wiring.
8. Remove the starter from the vehicle. To install:
   
9. Raise the starter to the vehicle, then attach the wiring.
10. Position the starter, then secure using the lower starter bolt. Tighten to 66 ft. lbs. (90 Nm)
11. If moved, reposition the engine wiring harness.
12. Carefully lower the vehicle.
13. Install the top starter bolt, then tighten to 66 ft. lbs. (90 Nm).
14. Fasten the air inlet duct to the throttle body.
15. Connect the negative battery cable.

when i try to start my starter clicks

Removal
1. Disconnect negative battery cable. Raise and support vehicle. As required, remove nuts from A/C
compressor, exhaust system and/or engine braces, adjacent to starter. On M/T models, remove bending
brace from around starter (if equipped). On all models, remove other items that may interfere with
removal of starter.
2. If necessary, remove nut from engine cross brace. Using pry bar between upper engine mount and engine,
pry rearward and support engine.
3. If necessary, remove oil filter, air induction tube and cooling fan. Remove flywheel inspection cover (if
equipped). Remove starter solenoid terminal "S" nut and battery cable nut. Separate wiring from starter.
Remove starter mounting bolts. Remove shims and note arrangement for reassembly. Remove starter.
Installation
Before installing starter onto engine, tighten inner solenoid terminal nuts to ensure they are secure in cap.
Starter failure may occur due to terminal or cap damage. Install starter and wiring. Ensure shims are installed in
original location.

STARTER REPLACEMENT ( 1995-97 4.3L MODELS )



Fig.: The starter motor on later model 4.3L engines is retained by two long bolts

1. Disconnect the negative battery cable.
2. Raise and support the front of the truck safely using jackstands.
3. If necessary for access, disconnect the front exhaust pipe.
4. If equipped, remove the starter heat shield.
5. On the 2.2L engine, remove the brace rod from the front of the engine and the bell housing.
6. On 2.2L engines, remove the drivers side wheel to access the starter motor wires and the starter motor attaching bracket-to-engine bolt through the opening in the wheel well.
7. Disengage the wires from the starter solenoid.
8. On the 2.2L engine, remove the attaching bracket-to-engine mount bolt.
9. Remove the starter-to-engine block bolts. When removing the last bolt, be sure to support the starter to keep it from falling and possibly injuring you.
10. Carefully lower the starter and shims (if equipped) from the vehicle.
11. If necessary, remove the bracket (2.2L engine) or the shield (4.3L engine) from the starter assembly.

To install:

1. If removed, install the bracket or shield to the starter, as applicable. Tighten the bracket nuts to 97 inch lbs. (11 Nm) or the shield nuts to 106 inch lbs. (12 Nm).
2. Carefully raise the starter and shims (if equipped) into position in the vehicle and thread one of the retaining bolts to hold it in position.
3. On the 2.2L engine, loosely install the bracket-to-engine mount bolt.
4. Install the remaining starter mounting bolt, then tighten all mounting fasteners to 32 ft. lbs. (43 Nm).
5. Engage the wiring to the solenoid as noted during removal.
6. On the 2.2L engine, install the brace rod and tighten the retainers.
7. If disconnected for access, install the front exhaust pipe and tighten the fasteners.
8. If equipped, install the starter heat shield.
9. On 2.2L engines, install the drivers side wheel.
10. Remove the jackstands and carefully lower the truck.
11. Connect the negative battery cable.

Hope this help (remember rated this help) Good luck.

Removal & Installation

2.7L Engine

1. Remove or disconnect the following:
   
   Negative battery cable from the remote ground post Battery feed and posi-lock connectors Nuts from the catalyst support bracket and mount Starter heat shield 3 starter-to-engine/transaxle bolts Starter by rotating it toward the engine and sliding it rearward between the catalyst and the engine mount
   

To install:

1. Install or connect the following:
   
   Starter by sliding it forward between the catalyst and the engine mount and rotating it away from the engine Starter and torque the 3 starter-to-engine/transaxle bolts to 40 ft. lbs. (54 Nm) Starter heat shield Nuts to the catalyst support bracket and mount Positive battery cable and torque the nut to 89 inch lbs. (10 Nm) Posi-lock connectors Negative battery cable to the remote ground post
   

3.2L & 3.5L Engines

1. Remove or disconnect the following:
   
   Negative battery cable from the remote ground post Starter-to-engine/transaxle nut and bolts Positive battery feed wire from the starter Starter and position it to gain access to the posi-lock connector
   
2. Place a support under the engine and slightly relieve the pressure from the left engine mount.
3. Remove the 3 left engine mount-to-engine bolts.
4. Slightly, raise the engine to provide more room.
5. Remove the starter by sliding it rearward between the catalyst and the engine mount.
6. Remove the posi-lock connector.
   
   Fig. Removal and installation of the starter motor
   

To install:

1. Install or connect the following:
   
   Posi-lock connector Starter by sliding it forward between the catalyst and the engine mount
   
2. Slightly, lower the engine.
   
   3 left engine mount-to-engine bolts Positive battery feed wire to the starter and torque the nut to 89 inch lbs. (10 Nm) Starter and torque the starter-to-engine/transaxle bolts to 40 ft. lbs. (54 Nm) Negative battery cable to the remote ground post
   

Removal & Installation
2.7L Engine

1. Remove or disconnect the following:
   Negative battery cable from the remote ground post Battery feed and posi-lock connectors Nuts from the catalyst support bracket and mount Starter heat shield 3 starter-to-engine/transaxle bolts Starter by rotating it toward the engine and sliding it rearward between the catalyst and the engine mount

To install:

1. Install or connect the following:
   Starter by sliding it forward between the catalyst and the engine mount and rotating it away from the engine Starter and torque the 3 starter-to-engine/transaxle bolts to 40 ft. lbs. (54 Nm) Starter heat shield Nuts to the catalyst support bracket and mount Positive battery cable and torque the nut to 89 inch lbs. (10 Nm) Posi-lock connectors Negative battery cable to the remote ground post

3.2L & 3.5L Engines

1. Remove or disconnect the following:
   Negative battery cable from the remote ground post Starter-to-engine/transaxle nut and bolts Positive battery feed wire from the starter Starter and position it to gain access to the posi-lock connector
2. Place a support under the engine and slightly relieve the pressure from the left engine mount.
3. Remove the 3 left engine mount-to-engine bolts.
4. Slightly, raise the engine to provide more room.
5. Remove the starter by sliding it rearward between the catalyst and the engine mount.
6. Remove the posi-lock connector.
   
   
   Fig. Removal and installation of the starter motor
   

To install:

1. Install or connect the following:
   Posi-lock connector Starter by sliding it forward between the catalyst and the engine mount
   
2. Slightly, lower the engine.
   3 left engine mount-to-engine bolts Positive battery feed wire to the starter and torque the nut to 89 inch lbs. (10 Nm) Starter and torque the starter-to-engine/transaxle bolts to 40 ft. lbs. (54 Nm) Negative battery cable to the remote ground post

Hope this help (remember rated and comment).

1998 Chevrolet Cavalier 2.4L SFI DOHC 4cyl - Repair Guide
Look at the the lower end of the engine behind the radiator.

REMOVAL & INSTALLATION

2.2L (VIN 4) Engine



Fig. 1: Removal and installation of the starter-2.2L engine shown



Fig. 2: Remove the starter electrical connections from the back of the starter



Fig. 3: Remove the three bell-housing cover retaining bolts and ...



Fig. 4: ... remove the bell-housing cover



Fig. 5: Remove the starter support brace-to-engine bolt



Fig. 6: The starter is retained by two bolts



Fig. 7: Remove the bolts and ...



Fig. 8: ... remove the starter from the engine



Fig. 9: Note that the starter bolts are two different lengths, the longer one goes on the inside

1. Disconnect the negative battery cable at the battery.
2. Raise and safely support the vehicle.
3. Remove the electrical connections from the back of the starter.
4. Remove the bell-housing cover.
5. Remove the starter support bracket bolt from the engine block.
6. Unfasten the starter motor-to-engine bolts, then carefully lower the starter.
7. Remove the nuts/bolts that hold the starter support bracket to the starter.

To install:

1. Transfer the starter support bracket to the new starter if the starter is being replaced.
2. Raise the starter into position and secure the starter using the starter motor-to-engine bolts. Tighten the bolts to 32 ft. lbs. (43 Nm).
3. Install the starter support bracket-to-engine bolt to 24 ft. lbs. (32 Nm).
4. Install the bell-housing cover.
5. Install the starter electrical connections on the back of the starter. Tighten the S terminal to 22 inch lbs. (2.5 Nm) and the battery terminal to 106 inch lbs. (12 Nm).
6. Carefully lower the vehicle, then connect the negative battery cable.

2.3L (VIN D) and 2.4L (VIN T) Engines



Fig. 10: When installing the starter, tighten the mounting bolts to 66 ft. lbs. (90 Nm) on the 2.3L and 2.4L engines

1. Disconnect the negative battery cable at the battery.
2. Detach the air inlet duct from the throttle body.
3. Remove the top starter bolt.
4. Raise and safely support the vehicle.
5. Remove the lower starter retaining bolt.
6. If necessary, position the engine wiring harness aside.
7. Position the starter to enable accese to the solenoid wiring, then detach the wiring.
8. Remove the starter from the vehicle.

To install:

1. Raise the starter to the vehicle, then attach the wiring.
2. Position the starter, then secure using the lower starter bolt. Tighten to 66 ft. lbs. (90 Nm)
3. If moved, reposition the engine wiring harness.
4. Carefully lower the vehicle.
5. Install the top starter bolt, then tighten to 66 ft. lbs. (90 Nm).
6. Fasten the air inlet duct to the throttle body.
7. Connect the negative battery cable.

I hope help you with this (remember rated this help) Good luck.

Removal & Installation To Remove:

1. Before servicing the vehicle, refer to the precautions at the beginning of this section.
2. Disconnect battery negative remote cable from remote ground post.
3. Raise and safely support the vehicle

Starter Motor

1. Remove or disconnect the following:
2. Three bolts attaching starter to engine

• Positive battery cable from starter
• Starter assembly from transmission housing

1. Position jack stand beneath engine and slightly lift to relieve pressure from left engine mount.
2. Remove three left engine mount bolts from engine block.
3. Jack engine up slightly to give more room to maneuver starter assembly.
4. Slide rear of starter motor out between catalytic converter and engine mount.

1. Remove or disconnect the following:
2. Posi-lock starter solenoid connector.

• Starter from vehicle.

To Install:

1. Install or connect the following:
   • Positive battery cable to starter
   • Posi-lock starter solenoid connector
2. Jack engine up slightly to give more room to maneuver starter assembly.
3. Install or connect the following:
   • Starter
     1. Torque to 40 ft. lbs. (54 Nm)
   • Three left engine mount mounting bolts to engine block
4. Lower vehicle.
5. Connect the battery negative cable.

disconnect ground cable make sure the radio is turn off so you wont lose code.raise support front of car.you need a floor jack.for A3 engine.place a piece of wood on floor jack saddle .place floor jack under the engine oil pan.slightly raise engine just a little bit to take load off engine mount.the starter and engine uses same bolts removes bolts .remove starter label wires remove postive battery cable.from starter .the 010 transaxle engines remove bracket that support starter to engine remove starter bolts support starter then remove it.on vechicle with manual transmission the bushing where starter fits into bell housing should be replaced besure to get a bushing removing tool.