98 Ford Escort (Mk6) Power Steering Cooling Tube Clamps

Disconnect battery ground cable.
Remove engine Air Cleaner (ACL) .
Disconnect electrical connector in back of engine cooling fan motor.
Remove radiator fan shroud.
Disconnect constant control relay module harness from headlamp harness and place constant control relay module on top of engine to provide accessibility to power steering lines.
Remove wiring harness guide retaining screws and position guide aside.
Remove screw at power steering hose bracket.
Remove anti-rattle clip.
Remove plastic strap retaining tubes to power rack and pinion steering gear.
Remove power steering pressure hose at power steering pump.
Remove power steering pressure hose at power rack and pinion steering gear.
Remove power steering pressure hose from vehicle.
Reverse procedure to install new hose.
Fill and bleed power steering system.

Check this procedure for...
2.7L Engine

1. Disconnect negative cable.
   CAUTION Do not remove pressure cap with the system hot and under pressure because serious burns from coolant can occur.
2. Drain cooling system.
   
3. Remove radiator lower hose from thermostat housing.
   
4. Remove nuts from heater tube flange studs.
   
5. Loosen starter bolt at heater tube bracket.
   
6. Pull heater tube out of thermostat housing and position out of the way.
   
7. Remove bolt and two studs.
   
8. Remove thermostat housing, O-ring and thermostat.
   
9. Remove thermostat housing bolts.

To install:

1. Clean gasket sealing surfaces.
   NOTE Install thermostat with the bleed valve located at the 12 o'clock position, between tabs on seal.
2. Install thermostat and seal into thermostat housing .
   
3. If removed, install two studs.
   
4. Install thermostat, thermostat housing and O-ring and bolt. Tighten attaching bolts to 105 inch lbs.(12 Nm).
   
5. Lubricate new heater return tube O-ring with coolant.
   
6. Position heater return tube flange over two studs. Install nuts.
   
7. Tighten retaining nuts to 53 inch lbs.(6 Nm).
   
8. Tighten starter bolt to 40 ft. lbs. (54.3 Nm).
   
9. Connect the lower radiator hose to the thermostat housing. Install hose clamps.
   
10. Refill cooling system.
    
11. Inspect for leaks.
    
12. Connect negative cable.

3.2L & 3.5L Engines

1. Disconnect negative cable.
   CAUTION Do not remove pressure cap with the system hot and under pressure because serious burns from coolant can occur.
   
2. Drain cooling system.
   
3. Raise vehicle on hoist.
   
4. Disconnect electrical connectors from engine oil and power steering pressure switches.
   
5. Disconnect radiator and heater hoses from thermostat housing.
   
6. Remove thermostat housing bolts.
   
7. Remove housing, thermostat, and gasket.
   NOTE The OEM thermostat is staked in place at the factory. To ensure proper seating of replacement thermostat, carefully remove the bulged metal from the thermostat housing using a suitable hand held grinder. It is not necessary to restake the replacement thermostat into the thermostat housing.

To install:

1. Position gasket on thermostat and housing.
   
2. Install thermostat housing, gasket and mounting bolts onto block. Tighten attaching bolts to 105 inch lbs. (12 Nm).
   
3. Install radiator hose.
   
4. Install bypass hose.
   
5. Connect electrical connectors from engine oil and power steering pressure switches.
   
6. Connect negative cable.
   
7. Fill cooling system.
   
8. Inspect for leaks.
   
9. Lower vehicle on hoist.

Hope helps (remember to rate and comment thius answer).

There are two lines coming out of the back of the power steering pump. One is the high pressure line and threaded into the pump. The other is the return line, and has a metal tube coming out of the back of the pump. There should be a short rubber hose connecting this tube with another metal line that goes to the steering box. There are two metal lines threaded into the top of the steering box. The steering box is located at the end of the steering column and is bolted to the drivers side frame rail at the front of the vehicle. You will have to remove the left front tire to access these fittings. The rubber hose will be attached with hose clamps and are prone to leak. To tighten the threaded fittings, you will need a 16mm open end wrench, or preferably a flare nut wrench of the same size.

This is for the 2.7L:

2.7L Engine

1. Disconnect negative cable.
   
   CAUTION

   Do not remove pressure cap with the system hot and under pressure because serious burns from coolant can occur.
   
   

2. Drain cooling system.
   
3. Remove radiator lower hose from thermostat housing.
   
4. Remove nuts from heater tube flange studs.
   
5. Loosen starter bolt at heater tube bracket.
   
6. Pull heater tube out of thermostat housing and position out of the way.
   
7. Remove bolt and two studs.
   
8. Remove thermostat housing, O-ring and thermostat.
   
9. Remove thermostat housing bolts.
   

To install:

1. Clean gasket sealing surfaces.
   
   NOTE

   Install thermostat with the bleed valve located at the 12 o'clock position, between tabs on seal.
   
   

2. Install thermostat and seal into thermostat housing .
   
3. If removed, install two studs.
   
4. Install thermostat, thermostat housing and O-ring and bolt. Tighten attaching bolts to 105 inch lbs.(12 Nm).
   
5. Lubricate new heater return tube O-ring with coolant.
   
6. Position heater return tube flange over two studs. Install nuts.
   
7. Tighten retaining nuts to 53 inch lbs.(6 Nm).
   
8. Tighten starter bolt to 40 ft. lbs. (54.3 Nm).
   
9. Connect the lower radiator hose to the thermostat housing. Install hose clamps.
   
10. Refill cooling system.
    
11. Inspect for leaks.
    
12. Connect negative cable.
    

This is for the 3.2L and the 3.5L:

3.2L & 3.5L Engines

1. Disconnect negative cable.
   
   CAUTION

   Do not remove pressure cap with the system hot and under pressure because serious burns from coolant can occur.
   
   

2. Drain cooling system.
   
3. Raise vehicle on hoist.
   
4. Disconnect electrical connectors from engine oil and power steering pressure switches.
   
5. Disconnect radiator and heater hoses from thermostat housing.
   
6. Remove thermostat housing bolts.
   
7. Remove housing, thermostat, and gasket.
   
   NOTE

   The OEM thermostat is staked in place at the factory. To ensure proper seating of replacement thermostat, carefully remove the bulged metal from the thermostat housing using a suitable hand held grinder. It is not necessary to restake the replacement thermostat into the thermostat housing.
   
   

To install:

1. Position gasket on thermostat and housing.
   
2. Install thermostat housing, gasket and mounting bolts onto block. Tighten attaching bolts to 105 inch lbs. (12 Nm).
   
3. Install radiator hose.
   
4. Install bypass hose.
   
5. Connect electrical connectors from engine oil and power steering pressure switches.
   
6. Connect negative cable.
   
7. Fill cooling system.
   
8. Inspect for leaks.
   
9. Lower vehicle on hoist.
   

from autozone.com: access from engine compartment

REMOVAL & INSTALLATION


See Figures 1, 2 and 3

1. Disconnect negative battery cable.

Fig. 1: Exploded view of the blower motor assembly

1. For the 3.1L engine, remove the alternator belt, then remove the alternator and position aside.
2. For the 2.5L and 3.3L engines, remove the power steering pressure hose from the power steering pump.
3. For the 3.0L engine, remove the serpentine belt.
4. For the 3.0L and 3.3L engines, remove the retaining bolts from the power steering pump bracket, then set the pump aside.
5. Detach the blower electrical connector, then, if accessible, remove the cooling tube.

When cutting the blower motor cover, make the cut just the thickness of the cover, which is1/ 8 inch (2mm) thick. Cutting deeper than that may damage the cooling tube.

For 1992-98 vehicles, partially cut the blower motor case cover, as shown on the cover. Cutting completely around the cover is NOT required. Swing the cut potion of the cover down.

Fig. 2: Some later model vehicles require you to cut the case, on the indicated lines, in order to access the blower motor

1. If previously accessible, disconnect the cooling tube.
2. Unfasten the attaching screws/bolts and remove the blower motor from the case.

Fig. 3: On 3.0L engines, you must remove the power steering pump for access to the blower motor

1. If necessary, remove the fan from the blower motor.
2. The installation is the reverse of the removal procedure.
3. If the case was cut during removal, secure the cover using the three retaining clips. Tighten the blower motor screws to 44 inch lbs. (5 Nm).
4. Connect the negative battery cable, then start the engine and check the blower motor for proper operation.

300M, Concorde, Intrepid, LHS, 1998-2004
THERMOSTAT - Removal & Installation

2.7L Engine

1. Disconnect negative cable.
   CAUTION Do not remove pressure cap with the system hot and under pressure because serious burns from coolant can occur.
   
2. Drain cooling system.
3. Remove radiator lower hose from thermostat housing.
4. Remove nuts from heater tube flange studs.
5. Loosen starter bolt at heater tube bracket.
6. Pull heater tube out of thermostat housing and position out of the way.
7. Remove bolt and two studs.
8. Remove thermostat housing, O-ring and thermostat.
9. Remove thermostat housing bolts.
   

To install:

1. Clean gasket sealing surfaces.
   NOTE Install thermostat with the bleed valve located at the 12 o'clock position, between tabs on seal.
   
2. Install thermostat and seal into thermostat housing .
3. If removed, install two studs.
4. Install thermostat, thermostat housing and O-ring and bolt. Tighten attaching bolts to 105 inch lbs.(12 Nm).
5. Lubricate new heater return tube O-ring with coolant.
6. Position heater return tube flange over two studs. Install nuts.
7. Tighten retaining nuts to 53 inch lbs.(6 Nm).
8. Tighten starter bolt to 40 ft. lbs. (54.3 Nm).
9. Connect the lower radiator hose to the thermostat housing. Install hose clamps.
10. Refill cooling system.
11. Inspect for leaks.
12. Connect negative cable.

3.2L & 3.5L Engines

1. Disconnect negative cable.
   CAUTION Do not remove pressure cap with the system hot and under pressure because serious burns from coolant can occur.
   
2. Drain cooling system.
3. Raise vehicle on hoist.
4. Disconnect electrical connectors from engine oil and power steering pressure switches.
5. Disconnect radiator and heater hoses from thermostat housing.
6. Remove thermostat housing bolts.
7. Remove housing, thermostat, and gasket.
   NOTE The OEM thermostat is staked in place at the factory. To ensure proper seating of replacement thermostat, carefully remove the bulged metal from the thermostat housing using a suitable hand held grinder. It is not necessary to restake the replacement thermostat into the thermostat housing.

To install:

1. Position gasket on thermostat and housing.
2. Install thermostat housing, gasket and mounting bolts onto block. Tighten attaching bolts to 105 inch lbs. (12 Nm).
3. Install radiator hose.
4. Install bypass hose.
5. Connect electrical connectors from engine oil and power steering pressure switches.
6. Connect negative cable.
7. Fill cooling system.
8. Inspect for leaks.
9. Lower vehicle on hoist.

Hope this help (remember comment and rated this).

300M, Concorde, Intrepid, LHS, 1998-2004 - Thermostat Removal & Installation 2.7L Engine

1. Disconnect negative cable.
   CAUTION Do not remove pressure cap with the system hot and under pressure because serious burns from coolant can occur.
   
2. Drain cooling system.
3. Remove radiator lower hose from thermostat housing.
4. Remove nuts from heater tube flange studs.
5. Loosen starter bolt at heater tube bracket.
6. Pull heater tube out of thermostat housing and position out of the way.
7. Remove bolt and two studs.
8. Remove thermostat housing, O-ring and thermostat.
9. Remove thermostat housing bolts.

To install:

1. Clean gasket sealing surfaces.
   NOTE Install thermostat with the bleed valve located at the 12 o'clock position, between tabs on seal.
   
2. Install thermostat and seal into thermostat housing .
3. If removed, install two studs.
4. Install thermostat, thermostat housing and O-ring and bolt. Tighten attaching bolts to 105 inch lbs.(12 Nm).
5. Lubricate new heater return tube O-ring with coolant.
6. Position heater return tube flange over two studs. Install nuts.
7. Tighten retaining nuts to 53 inch lbs.(6 Nm).
8. Tighten starter bolt to 40 ft. lbs. (54.3 Nm).
9. Connect the lower radiator hose to the thermostat housing. Install hose clamps.
10. Refill cooling system.
11. Inspect for leaks.
12. Connect negative cable.

3.2L & 3.5L Engines

1. Disconnect negative cable.
   CAUTION Do not remove pressure cap with the system hot and under pressure because serious burns from coolant can occur.


2. Drain cooling system.
3. Raise vehicle on hoist.
4. Disconnect electrical connectors from engine oil and power steering pressure switches.
5. Disconnect radiator and heater hoses from thermostat housing.
6. Remove thermostat housing bolts.
7. Remove housing, thermostat, and gasket.
   NOTE The OEM thermostat is staked in place at the factory. To ensure proper seating of replacement thermostat, carefully remove the bulged metal from the thermostat housing using a suitable hand held grinder. It is not necessary to restake the replacement thermostat into the thermostat housing.
   

To install:

1. Position gasket on thermostat and housing.
2. Install thermostat housing, gasket and mounting bolts onto block. Tighten attaching bolts to 105 inch lbs. (12 Nm).
3. Install radiator hose.
4. Install bypass hose.
5. Connect electrical connectors from engine oil and power steering pressure switches.
6. Connect negative cable.
7. Fill cooling system.
8. Inspect for leaks.
9. Lower vehicle on hoist.

Hope helps with this (remember rated this) Good luck.

you can buy remanufactured at parts store or buy used from car-part.com. page with * is lowest cost.

It's a pretty big job for a novice.

here's 96 taurus steps with 3.8l engine. don't have 94. should be similar

Removal
SPECIAL SERVICE TOOL(S) REQUIRED Tool Number Description T94T-6000-AH Exhaust Connector Holder Tool T57L-500-B Bench Mounted Holding Fixture

1. Disconnect negative battery cable.
   

1. Position steering wheel one-half turn to right and lock wheel.
   

1. Position steering column boot out of the way. Remove pinch bolt retaining steering column intermediate shaft coupling to power steering short rack and separate.
   

1. Disconnect PCV vent tube and vacuum supply hose from clean air tube. Loosen two hose clamps retaining clean air tube and position out of the way.
   

1. Disconnect power steering auxiliary actuator and power steering pressure switch.
   

1. Remove two heat shield pushpin retainers from power steering hose bracket and remove heat shield.
   

1. Remove one retaining bolt from left turn pressure hose bracket.
   

1. Position drain pan under steering gear.
   

1. Remove power steering pressure and return hoses from fittings on power steering rack. Position both hoses out of the way. Disconnect rear HO2S connector at steering rack and position out of the way.
   

1. Partially raise vehicle.
   

1. Remove front wheel and tire assemblies.
   

1. Remove LH upper stabilizer bar link retaining nut and position link out of the way.
   

1. Loosen LH tie-rod jam nut. Remove cotter pin and tie-rod retaining nut at lower control arm. Using tie-rod end separator or equivalent, remove tie-rod from control arm and from steering gear.
   

1. Loosen RH tie-rod jam nut. Remove cotter pin and tie-rod retaining nut at lower control arm. Using tie-rod end separator or equivalent, remove tie-rod from control arm and from steering gear.
   

1. Raise vehicle.
   

1. Remove drain pan.
   

1. Remove two steering gear retaining nuts at front subframe.
   

1. Install Exhaust Connector Holder Tool T94T-6000-AH on flex tube.
   

1. Remove bolts, nuts, and gasket from where flex tube and converter Y-pipe connect. Separate tube from pipe.
   

1. Position Rotunda Power Train Lift 014-00765 or equivalent with wood blocks approximately 1016 mm (40 inches) in length (secured to lift) under subframe and raise.
   

1. Remove two rear subframe retaining bolts and lower subframe approximately 102 mm (4 inches).
   

1. Rotate power steering rack to clear bolts from subframe and remove assembly through LH wheel well.
   

1. Remove two bolts retaining power steering hose bracket to short rack and remove bracket.
   

1. Mount steering gear assembly in Bench Mounted Holding Fixture T57L-500-B.
   

1. Remove four clamps retaining bellows to steering gear and tie-rods. Remove bellows and power steering gear rack tube.
   

1. Position rack and pinion steering gear so several steering gear teeth are exposed. Hold steering gear with adjustable wrench on end teeth only, while loosening inner tie-rods. Remove tie-rods from steering rack. Remove steering rack from bench-mounted holding fixture.
   

Installation

1. Mount new steering gear assembly in Bench Mounted Holding Fixture T57L-500-B.
   

1. Position rack and pinion steering gear so several steering gear teeth are exposed. Hold steering gear with adjustable wrench on end teeth only, while tightening inner tie-rods. Tighten to 90-110 Nm (66-81 lb-ft).
   

1. Apply Steering Gear Grease C3AZ-19518-A meeting Ford specification ESB-M1C119-A to groove in connecting rods where tie-rod bellows clamp to front wheel spindle tie-rod and uniformly apply to inner diameter of bellows. Install bellows and gear rack tube onto short rack.
   

1. Install new inner and outer bellows clamps.
   

1. Remove steering gear from Bench Mounted Holding Fixture and place on bench.
   

1. Install power steering hose bracket and retaining bolts at top of steering gear. Tighten to 9-12 Nm (80-106 lb-in).
   

1. Install steering gear retaining bolts in steering gear housing and install short rack through LH wheel well.
   

1. Position steering rack and retaining bolts through subframe. Raise powertrain lift until rear subframe contacts body and install retaining bolts. Tighten to 135-195 Nm (100-144 lb-ft). Lower and remove powertrain lift from vehicle.
   

1. Install power steering short rack-to-subframe nuts. Tighten to 97-132 Nm (72-97 lb-ft).
   

1. Install new gasket, bolts and nuts at converter Y-pipe and flex tube. Tighten to 34-46 Nm (26-34 lb-ft).
   

1. Remove flex tube holder.
   

1. Partially lower vehicle.
   

1. Install LH jam nut and outer tie-rod to inner tie-rod. Install tie-rod to steering knuckle. Install retaining nut. Tighten to 47-63 Nm (35-46 lb-ft). Install new cotter pin.
   

1. Install LH stabilizer bar link and retaining nut. Tighten to 76.5-103.5 Nm (57-76 lb-ft).
   

1. Install RH jam nut and outer tie-rod to inner tie-rod. Install tie-rod to steering knuckle. Install retaining nut. Tighten to 47-63 Nm (35-46 lb-ft). Install new cotter pin.
   

1. Install tire and wheel assemblies. Tighten to 115-142 Nm (85-105 lb-ft).
   

1. Lower vehicle.
   

1. Remove old Teflon® O-rings from pressure and return hoses. Install new Teflon® O-rings on pressure and return hoses.
   

1. Install power steering pressure hose and return hose to fittings on power steering short rack. Tighten to 33-41 Nm (24-30 lb-ft).
   

1. Install one retaining bolt to left-turn pressure hose bracket. Tighten to 9-12 Nm (80-106 lb-in).
   

1. Connect rear HO2S connectors, power steering auxiliary actuator, and power steering pressure switch electrical connectors.
   

1. Position heat shield at power steering hose bracket and install pushpin retainers.
   

1. Install clean air tube, connect PCV vent tube and vacuum supply hose, and tighten hose clamps. Tighten to 2-3 Nm (18-27 lb-in).
   

1. Install steering column intermediate shaft coupling to power steering short rack and install pinch bolt. Tighten to 41-51 Nm (30-38 lb-ft). Position steering column boot over steering rack.
   

1. Fill and purge system.
   

1. Check operation.
   

1. Adjust only toe for alignment. Refer to Section 04-00 .
   

3.0L or 3.8L engine?

please rate as fixed if this solves your issue.

Section 03-01B: Engine, 3.8L 1996 Windstar Workshop Manual
IN-VEHICLE SERVICE Water Pump SPECIAL SERVICE TOOL(S) REQUIRED Description Tool Number Fuel Line Disconnect Tool Set T90T-9550-S
Removal

1. Drain engine cooling system. Refer to Section 03-03 .
   

1. Loosen drive belt tensioner (6B209) and remove drive belt (8620). Refer to Section 03-05 .
   

1. Raise vehicle on hoist. Refer to Section 00-02 .
   

1. Disconnect lower radiator hose (8286) from radiator lower hose tube (8291) and radiator (8005).
   

1. Disconnect radiator lower hose tube from water pump (8501).
   

1. Remove lower nut on both front engine support insulators (6038).
   

1. Lower vehicle.
   

1. Disconnect battery ground cable (14301). Refer to Section 14-01 .
   

1. Remove generator (GEN) (10346) from power steering pump support (3C511).
   

1. Position drain pan and disconnect power steering pressure line from power steering pump (3A674) using Fuel Line Disconnect Tool Set T90T-9550-S.
   

1. Remove power steering reservoir filler cap.
   

1. CAUTION: If using a prying device to assist in water pump removal, be careful not to damage the mating surfaces.
   Disconnect water bypass hose (8597) and oil cooler hose (6B850) from heater water outlet tube (18663).
   

1. Remove retaining bolts and disconnect heater water outlet tube from water pump.
   

1. Remove A/C bracket brace.
   

1. Attach engine lifting eye to left-hand (front) exhaust manifold (9430).
   

1. Attach lifting equipment to engine lifting eye and raise front of engine approximately 51 mm (2.0 inches) to provide necessary clearance for water pump removal.
   

1. Remove water pump pulley retaining bolts and water pump pulley (8509).
   

1. Remove drive belt tensioner pulley retaining bolt and drive belt tensioner pulley (6B217) from power steering pump support.
   

1. Remove power steering pump support retaining bolts and nut. Place power steering pump and support assembly aside in a position to prevent fluid leakage.
   

1. Remove water pump retaining bolts and nuts and water pump. Discard used water pump housing gasket (8507).
   

Installation

1. NOTE: Lightly oil all bolt and stud bolt threads before installation except those specifying special sealant.
   
   Clean gasket surfaces on water pump and engine front cover (6019).
   

1. NOTE: The threads of the No. 1 engine front cover retaining stud must be coated with Pipe Sealant with Teflon® D8AZ-19554-A or equivalent meeting Ford specification WSK-M2G350-A2 before installing.
   
   NOTE: Gasket and Trim Adhesive D7AZ-19B508-B or equivalent meeting Ford specification ESE-M2G52-A is recommended to hold the water pump housing gasket in position.
   
   Position a new water pump housing gasket on water pump housing sealing surface.
   

1. Position water pump on the engine front cover. Install retaining bolts.
   

1. Position power steering pump support and install retaining nuts and bolts. Tighten bolts and nuts to 40-55 Nm (30-40 lb-ft).
   

1. Install drive belt tensioner pulley and retaining bolt. Tighten bolt to 70-95 Nm (52-70 lb-ft).
   

1. Install A/C bracket brace.
   

1. Position water pump pulley on water pump hub and install retaining bolts. Tighten bolts to 8.0-11.5 Nm (71-101 lb-in).
   

1. Lower engine and disconnect lifting equipment from lifting eye.
   

1. Remove lifting eye from exhaust manifold.
   

1. Connect heater water outlet tube to water pump and install retaining bolts. Tighten bolts to 8-11.5 Nm (71-101 lb-in).
   

1. Connect water bypass hose and oil cooler hose to heater water outlet tube. Tighten clamps securely.
   

1. Connect power steering pressure line to power steering pump fitting.
   

1. Install power steering reservoir filler cap.
   

1. Install generator to power steering pump support. Refer to Section 14-02 .
   

1. Connect battery ground cable. Refer to Section 14-01 .
   

1. Raise vehicle on hoist. Refer to Section 00-02 .
   

1. Install lower nut on front engine support insulators and tighten retaining nut to 88-119 Nm (65-87 lb-ft). Install lower nut of rear engine support insulator and tighten to 77-104 Nm (56-76 lb-ft).
   

1. Connect radiator lower hose tube to water pump. Install retaining bolt and tighten securely.
   

1. Connect lower radiator hose to radiator lower hose tube and radiator. Position hose clamps securely. Refer to Section 03-03 .
   

1. Lower vehicle.
   

1. Position drive belt over drive belt tensioner and release drive belt tensioner. Refer to Section 03-05 .
   

1. CAUTION: This engine has aluminum cylinder heads (6049) and requires a special corrosion inhibiting coolant to avoid cooling system damage. Refer to Section 03-03 for the coolant specifications.
   Fill and bleed cooling system with specified coolant.
   

1. Fill power steering pump reservoir with specified fluid.
   

1. Start engine and check for coolant and power steering fluid leaks. Service as necessary.
   
   
   Water Pump
   

i think steering gear has to be removed to get rubber bellows off to access tie rod.

Section 11-02: Steering System, Power 1997 Continental Workshop Manual
DISASSEMBLY AND ASSEMBLY Tie Rod and Bellows SPECIAL SERVICE TOOL(S) REQUIRED Description Tool Number Bench Mounted Holding Fixture T57L-500-B
Disassembly

1. NOTE: Drill out mounting holes in holding fixture with a 9/16 inch drill to allow the power rack and pinion steering gear assembly mounting bolts to fit.
   
   Mount power rack and pinion steering gear assembly in Bench Mounted Holding Fixture T57L-500-B.
   

1. Remove tie rod ends (3A130).
   

1. CAUTION: Use care not to damage bellows. If bellows are damaged, this will allow contamination into the steering gear and cause leakage.
   Remove four clamps retaining bellows to steering gear housing (3548) and front wheel spindle tie rods (3280). Discard clamps if damaged or excessively corroded.
   

1. NOTE: Steering gear does not use rivets or roll pins between the inner front wheel spindle tie rod and rack.
   
   Remove bellows along with power steering gear rack tube (3K762).
   

1. Position power rack and pinion steering gear so that several steering gear teeth are exposed. Hold steering gear sector shaft (3575) with an adjustable wrench on end teeth only while loosening ball joint nuts.
   

Assembly

1. Expose several steering gear teeth and hold steering gear with adjustable wrench.
   

1. Tighten each front wheel spindle tie rod separately to 90-110 Nm (67-81 lb-ft).
   

1. Thoroughly clean steering gear and steering gear housing bore of any foreign material. Any abrasive material is extremely harmful to high-pressure oil seals.
   

1. Apply Steering Gear Grease C3AZ-19578-A or equivalent meeting Ford specification ESW-M1C87-A to groove in front wheel spindle tie rod where tie rod bellows clamp to front wheel spindle tie rod and uniformly to inner diameter of tie rod bellows before installation. This allows for toe-in adjustment without twisting tie rod bellows.
   

1. Install tie rod bellows and power steering gear rack tube. Make sure power steering gear rack tube is positioned as shown.
   
   
   Power Steering Gear Rack Tube and Tie Rod Bellows Installation