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Posted on Jan 28, 2010
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03 Kia Rio- can not get retaining screws off rotor...screws now stripped

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  • Posted on Jan 28, 2010
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Hi from uk the retain screws are for holding the rotor/disc in position so when wheel bolts are removed they can be easily refitted as rotor will not move off line the screws play no part in brakes and the wheel bolts or nuts are what secure the wheels and rotors in place SO if screw head has stripped ? you can use a drill with bit size of head of screw and drill the head off screw then remove rotor you can then try vice grips to remove screw but if not possible you can fit rotor and reassemble brakes hope this helps

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Needle Nose Pliers
Hammer
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1. Put front of vehicle on jack stands. Brace back wheels
2. Remove front wheel.
3. Using the C-Clamp squeeze the caliper so the piston goes back inside the caliper.
4. Using the 9/16 socket undo the 2 bolts that go through a rubber boot. There's one on the top of the caliper and the other one is the bottom of caliper. The reason I said not to use a deep socket is that the torsion bar link is kinda in the way so you can't fit a deep socket in there.
5. Once the 2 bolts are removed, remove the wire retaining clips. One wraps around the top pin that holds the brake pads together and the other clips onto the top and bottom pin. Remove the one that goes from the top pin to the bottom pin. You will not be able to take the other one out just yet.
6. Using your center punch or screw driver tap both pins out of the caliper. You will at this point be able to remove the other wire retaining clip.
7. At this point the caliper should be loose and you should be able to remove it. If you are just changing the brake pads then you're half way done. Replace old pads with new pads and reassemble in the reverse order.
8. If you are replacing the rotors as well then all you need to do is loosen both Phillips head screws that are holding the rotors to the hub. Be careful with the screws I happened to strip the head on one of these babies and let me tell ya it wasn't easy taking it out. Once the screws are removed the rotor should come right off. Might need a hammer to persuade it a little.

9. Install new rotor and brake pads and you are done.
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I need to replace the front brake pads on a 2005 Kia Rio. Is this simular to other cars or should i have an expert do it.

This worked for me.


1.Put front of vehicle on jack stands. Brace back wheels
2. Remove front wheel.
3. Using the C-Clamp squeeze the caliper so the piston goes back inside the caliper.
4. Using the 9/16 socket undo the 2 bolts that go through a rubber boot. There's one on the top of the caliper and the other one is the bottom of the [brake caliper. The reason I said not to use a deep socket is that the torsion bar link is kinda in the way so you can't fit a deep socket in there.
5. Once the 2 bolts are removed, remove the wire retaining clips. One wraps around the top pin that holds the brake pads together and the other clips onto the top and bottom pin. Remove the one that goes from the top pin to the bottom pin. You will not be able to take the other one out just yet.
6. Using your center punch or screw driver tap both pins out of the caliper. You will at this point be able to remove the other wire retaining clip.
7. At this point the caliper should be loose and you should be able to remove it. If you are just changing the brake pads then you're half way done. Replace old pads with new pads and reassemble in the reverse order.
8. If you are replacing the rotors as well then all you need to do is loosen both Phillips head screws that are holding the rotors to the hub. Be careful with the screws I happened to strip the head on one of these babies and let me tell ya it wasn't easy taking it out. Once the screws are removed the rotor should come right off. Might need a hammer to persuade it a little.

9. Install new rotor and brake pads and you are done.

It took me roughly 1 hour to do the brake job.
All in all it's a fairly straight foward brake job.

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