How take off and install a header core
Always keep engine coolant away from painted surfaces. If a spill
does occur, rinse it off immediately. Never wipe it with a shop rag,
this may further smear it into the surface.
To install:
The installation procedure is in reverse order of disassembly making note of the following points.
Replace any removed A/C O-rings and coat them with a light coating of refrigerant oil before installing them.
Make sure any replaced O-rings are compatible with R-134a refrigerant.
Once the repair procedure is completed, have a certified repair
facility add the proper type and amount of refrigerant oil if
necessary, charge the A/C system, and test for normal operation and
refrigerant leaks.
Apply a suitable sealant to the grommets.
Make sure the heater inlet and outlet hoses are installed in the correct location.
Refill the engine coolant with a 50/50 mixture of approved coolant and water, and bleed as necessary.
Once the heater core repair is completed, make sure the heater
control valve is properly adjusted by placing the temperature setting
to the max cool position. Unclamp the heater valve cable sheathing and
move the heater valve arm away from the firewall. The apply a light
pull to the cable and cable sheathing to make sure all slack is removed
from the cable, and reinstall the cable.
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