Had thesame problem on my1993 k1500. front axel would not ingauge. Ihve the independent suspension no th solid axel. my solution costed70 dollars and waste frontaxel actuato. this is on he passenger side ofthe frontaxel pig andmine hd a 2 wire round pin plug. some have a 4wire flat pin plug. it wasas simple as unplugging te old one and unscrewing it ad screwinh in the nw one and plugging itin. now hve fully functionl 4x4 aga. good luck.
That truck uses a heating element in the hubs to expand the metal and engage the hubs. Manual aftermarket kits are available what replace this questionable system. Check with your parts store or 4x4 shop.
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